Aprilia Caponord 1200 Rally 2017 Maintenance Schedule
The 2017 Aprilia Caponord 1200 Rally maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, air filter, oil, valve clearance, coolant, spark plugs, drive chain maintenance, brake fluid and tires. Intervals are shown in kilometres by default and can be switched to miles.
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Sourced from Aprilia Caponord 1200 Owner's Manual, Ed. 01_03/2014 (official content; PDF mirror hosted by motosmotos.ru, identical page count (168pp) to the paywalled ManualsLib listing; verified against directly-rendered page images of the Routine Maintenance Table, pages 163-164) (this document covers model years 2015–2017): motosmotos.ru
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Wheel bearings inspection | Every 20,000 km | Moderate | Check and clean, adjust or replace wheel bearings if necessary. |
| Control unit diagnosis | Every 20,000 km (first at 1,000 km) | Easy | Check control unit(s) with dealer diagnostic tool. |
| Brake discs inspection | Every 20,000 km (first at 1,000 km) | Easy | Check and clean, adjust or replace brake discs if necessary. |
| Air filter inspection and replacement | Every 10,000 km · Replace every 20,000 km | Easy | Inspect air filter at 10,000km/30,000km checkpoints; replace at 20,000km/40,000km checkpoints. |
| Engine oil filter replacement | Every 20,000 km (first at 1,000 km) | Moderate | Replace engine oil filter. |
| Fork inspection | Every 20,000 km | Moderate | Check and clean, adjust or replace front fork if necessary. |
| General vehicle operation check | Every 20,000 km (first at 1,000 km) | Easy | Check and clean, adjust or replace general vehicle operation items if necessary. |
| Valve clearance adjustment | Every 20,000 km | Advanced | Adjust valve clearance. |
| Cooling system inspection | Every 20,000 km | Easy | Check and clean, adjust or replace cooling system components if necessary. |
| Braking systems inspection | Every 20,000 km (first at 1,000 km) | Moderate | Check and clean, adjust or replace braking system components if necessary. |
| Fuel lines inspection and replacement | Every 20,000 km · Replace every 48 months | Moderate | Check fuel lines for leaks/cracking; replace every 4 years. |
| Clutch wear inspection | Every 20,000 km | Moderate | Check clutch for wear. |
| Brake pad wear inspection | Every 10,000 km (first at 1,000 km) | Easy | Check brake pad wear. |
| Rear shock absorber inspection | Every 20,000 km | Moderate | Check and clean, adjust or replace rear shock absorber if necessary. |
| Spark plug replacement | Every 20,000 km | Easy | Replace spark plug. |
| Drive chain inspection and lubrication | Every 10,000 km (first at 1,000 km) | Easy | Check and clean, adjust or replace drive chain if necessary. |
| Transmission cables and controls inspection | Every 20,000 km (first at 1,000 km) | Easy | Check and clean, adjust or replace transmission cables and controls if necessary. |
| Steering bearings and steering clearance inspection | Every 20,000 km (first at 1,000 km) | Moderate | Check and clean, adjust or replace steering bearings and steering clearance if necessary. |
| Light circuit inspection | Every 20,000 km (first at 1,000 km) | Easy | Check and clean, adjust or replace light circuit if necessary. |
| Safety switches inspection | Every 20,000 km | Easy | Check and clean, adjust or replace safety switches if necessary. |
| Clutch control fluid inspection and replacement | Every 20,000 km (first at 1,000 km) · Replace every 24 months | Easy | Check clutch (hydraulic) control fluid level/condition; replace every 2 years or 50,000km, whichever first. |
| Brake fluid inspection and replacement | Every 20,000 km (first at 1,000 km) · Replace every 24 months | Easy | Check brake fluid level/condition; replace every 2 years or 50,000km, whichever first. |
| Coolant inspection and replacement | Every 20,000 km (first at 1,000 km) · Replace every 24 months | Easy | Check coolant level/condition; replace every 2 years or 50,000km, whichever first. |
| Fork oil change | Every 40,000 km · Every 48 months | Advanced | Replace front fork oil. |
| Engine oil change | Every 20,000 km (first at 1,000 km) | Easy | Change engine oil. |
| Headlight aiming check | Every 20,000 km | Easy | Check and adjust headlight aiming. |
| Fork oil seals inspection | Every 10,000 km | Moderate | Check fork oil seals for leaks. |
| Flexible coupling inspection | Every 20,000 km | Moderate | Check flexible (cush) coupling for wear. |
| Clutch lever pin lubrication | Every 10,000 km (first at 1,000 km) | Easy | Lubricate clutch lever pin. |
| Tyre pressure and tread wear inspection | Every 10,000 km (first at 1,000 km) | Easy | Check tyre pressure and tread wear. |
| Wheels inspection | Every 20,000 km (first at 1,000 km) | Moderate | Check and clean, adjust or replace wheels if necessary. |
| Bolts and nuts tightening check | Every 20,000 km (first at 1,000 km) | Moderate | Check tightening of bolts and nuts throughout the vehicle. |
| Stand joint lubrication | Every 10,000 km (first at 1,000 km) | Easy | Lubricate side/centre stand joint. |
| Suspension and setting inspection | Every 20,000 km (first at 1,000 km) | Moderate | Check and clean, adjust or replace suspension and setting if necessary. |
| Fault warning light check | Every 1,000 km · Every 1 month | Easy | Check the instrument-panel fault warning light. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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