Aprilia Mana 850 2011 Maintenance Schedule
The 2011 Aprilia Mana 850 maintenance schedule below covers the manufacturer's recommended service intervals for brake fluid, coolant, spark plugs, oil, air filter, general maintenance, valve clearance, drive chain maintenance, tires and battery. Intervals are shown in kilometres by default and can be switched to miles.
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Sourced from Aprilia Mana GT ABS Owner's Manual Ed. 01_05/2012 (Ch.6 "Programmed maintenance", full itemized interval list pp.128-142) (this document covers model years 2007–2011): cdnmedia.endeavorsuite.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Brake fluid replacement | Every 24 months · Replace every 24 months | Moderate | AGIP Brake 4 DOT 4 synthetic fluid. |
| Coolant replacement | Every 24 months · Replace every 24 months | Moderate | AGIP Permanent Special ethylene glycol coolant. |
| Spark plug replacement | Every 20,000 km | Easy | NGK CR7EKB. |
| Engine oil change | Every 10,000 km | Easy | ENI i-RIDE Aprilia Racing 5W-40 synthetic oil. |
| Engine oil filter replacement | Every 20,000 km (first at 10,000 km) | Easy | Replace engine oil filter. |
| Engine air filter cleaning | Every 20,000 km (first at 10,000 km) | Easy | Clean engine air filter element. |
| Engine air filter replacement | Every 20,000 km (first at 20,000 km) | Easy | Replace engine air filter element. |
| Transmission (CVT) air filter cleaning | Every 10,000 km | Easy | Clean CVT transmission cooling air filter. |
| CVT drive belt replacement | Every 20,000 km | Moderate | Replace Sportgear CVT drive belt. |
| CVT variator slider replacement | Every 20,000 km | Moderate | Replace CVT variator sliders. |
| CVT throttle body reset | Every 30,000 km | Moderate | Clean throttle body and reset self-adjustable ride-by-wire parameters using a diagnosis instrument. |
| Valve (tappet) clearance inspection/adjustment | Every 30,000 km | Advanced | Check and adjust valve tappet clearance. Inlet 0.15mm, Outlet 0.15mm. |
| Final drive (chain/crown/pinion) check & lubrication | Every 10,000 km · Replace every 30,000 km | Moderate | Check, clean, adjust, grease final drive chain, crown and pinion; replace as a set every 30,000km. |
| Drive chain daily check & lubrication | Every 1,000 km | Easy | Check and lubricate the final drive chain. |
| Transmission cables check | Every 10,000 km (first at 1,000 km) | Easy | Check, adjust, grease, or replace CVT/throttle transmission cables. |
| ECU/TCU diagnostic check | Every 10,000 km (first at 1,000 km) | Easy | Diagnostic check of engine control unit and transmission control unit. |
| Brake disc check | Every 10,000 km (first at 1,000 km) | Easy | Check and clean brake discs; replace if necessary. |
| General vehicle operation check | Every 10,000 km (first at 1,000 km) | Easy | General overall vehicle operation check. |
| Brake pad wear check | Every 10,000 km (first at 1,000 km) | Easy | Check brake pad wear; replace if necessary. |
| Brake pad wear check (frequent) | Every 2,000 km | Easy | Additional more-frequent brake pad wear check. |
| Lights circuit check | Every 10,000 km (first at 1,000 km) | Easy | Check/adjust direction of lighting circuit. |
| Brake fluid check | Every 10,000 km (first at 1,000 km) | Easy | Check and top-up brake fluid. |
| Coolant check | Every 10,000 km (first at 1,000 km) | Easy | Check and top-up coolant. |
| Tyre check & replacement | Every 10,000 km (first at 1,000 km) | Easy | Check tyres; replace if necessary. |
| Tyre pressure adjustment | Every 10,000 km (first at 1,000 km) | Easy | Adjust tyre pressure. |
| Bolts, nuts and screws tightening check | Every 10,000 km (first at 1,000 km) | Moderate | Check and restore chassis fastener tightening torque. |
| Transmission gears & anti-vibration buffer check | Every 10,000 km (first at 1,000 km) | Moderate | Check CVT transmission gears and anti-vibration buffer; check tightening, adjust, replace if necessary. |
| Suspension setting check | Every 10,000 km (first at 1,000 km) | Moderate | Check/adjust suspension settings. |
| Braking system check | Every 10,000 km (first at 1,000 km) | Easy | Check overall braking system. |
| Safety switch check | Every 10,000 km (first at 1,000 km) | Easy | Check safety switches. |
| Fork oil seal check | Every 10,000 km (first at 1,000 km) | Easy | Check/clean fork oil seal; replace if necessary. |
| Fork oil replacement | Every 24 months · Replace every 24 months | Moderate | AGIP fork oil (Marzocchi/Showa/Sachs per fitment). |
| Parking brake caliper check | Every 10,000 km (first at 1,000 km) | Easy | Check/adjust electric parking brake caliper (ABS models). |
| Steering bearing check | Every 10,000 km (first at 1,000 km) | Moderate | Check/clean/adjust/grease steering head bearings. |
| Battery terminal check | Every 10,000 km (first at 1,000 km) | Easy | Check battery terminal tightening. |
| Driving pulley bulb ring nut check | Every 10,000 km (first at 1,000 km) | Moderate | Check and restore CVT driving pulley bulb ring nut tightening torque. |
| CVT control bushing greasing | Every 10,000 km (first at 1,000 km) | Easy | Grease CVT control bushing. |
| Wheel bearing check | Every 10,000 km | Moderate | Check/clean/adjust/grease wheel bearings; replace if necessary. |
| Transmission bolts, nuts and screws tightening check | Every 10,000 km | Moderate | Check and restore CVT transmission housing fastener tightening torque. |
| Fuel pipe check & replacement | Every 30,000 km · Every 48 months · Replace every 48 months | Moderate | Check/clean fuel pipes; replace if necessary. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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