Aprilia RS 457 2023 Maintenance Schedule
The 2023 Aprilia RS 457 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, oil, coolant, tires, spark plugs, drive chain maintenance, air filter, valve clearance and brake fluid. Intervals are shown in kilometres by default and can be switched to miles.
457ccEngine size
32Maintenance items
Official manufacturer manual
Sourced from Aprilia RS 457 Owner's Manual (E5 USA, 2024), Chapter 7 "Scheduled Maintenance Table" pp.126-129 (this document covers model years 2023–2025): cdn.webshopapp.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Fork plug O-ring check | Every 36,000 km | Easy | Check/replace fork plug O-ring as necessary. |
| Engine oil filler plug O-ring check | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Check/replace engine oil filler plug O-ring as necessary. |
| Flywheel cover cap O-ring check | Every 24,000 km | Easy | Check/replace flywheel cover cap O-ring as necessary. |
| Motorcycle set-up check | Every 6,000 km (first at 1,000 km) | Easy | Check overall motorcycle set-up. |
| Coolant replacement | Every 6,000 km (first at 1,000 km) · Every 12 months · Replace every 24 months | Moderate | Check coolant at every service; replace every 24 months. |
| Fork oil replacement | See notes | Moderate | Replace front fork oil. Footnote (3): replace at whichever occurs first, 36,000 km or 4 years. |
| Engine oil change | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil. |
| Headlight aiming check | Every 6,000 km | Easy | Check headlight aiming. |
| Fork oil seals check | Every 6,000 km (first at 1,000 km) · Replace every 36,000 km | Moderate | Check fork oil seals at 1k/6k/12k/24k/48k km services; replace at 36k km. |
| Tyre pressure and wear check | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Check tyre pressure and wear. Footnote (1): also check before every journey. |
| Nut and bolt tightness check | Every 6,000 km (first at 1,000 km) | Easy | Check tightness of nuts and bolts. |
| Head cover fastening screws and dampers check | Every 24,000 km · Replace every 48,000 km | Easy | Check head cover fastening screws and dampers. |
| Spark plug service | Every 24,000 km | Easy | Check spark plug at the 12k/36k km services; replace at the 24k/48k km services. |
| Drive chain lubrication | Every 1,000 km | Easy | Check, clean, adjust and lubricate drive chain. |
| Clutch cable lubrication | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Lubricate clutch cable. |
| Front/rear sprocket and chain slider check | Every 6,000 km (first at 1,000 km) | Easy | Check front sprocket, rear sprocket and chain slider. |
| Steering bearings and steering play check | Every 6,000 km (first at 1,000 km) · Every 12 months | Moderate | Check steering bearings and steering play. |
| Wheel bearings and wheels check | Every 6,000 km (first at 1,000 km) · Every 12 months | Moderate | Check wheel bearings and wheels. |
| Diagnosis by diagnostic tool | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Run diagnostic tool check for stored fault codes. |
| Brake discs and brake pad wear check | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Check brake discs and brake pad wear. Footnote (1): also check/clean before every journey. |
| Air filter service | Every 6,000 km · Replace every 24,000 km | Easy | Check/clean air filter at 6k/12k/36k km services; replace at 24k/48k km services. |
| Engine oil filter replacement | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil filter. |
| Vehicle general operation check | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | General check of vehicle operation. |
| Valve clearance adjustment | Every 24,000 km | Advanced | Check and adjust valve clearance. |
| Head cover gasket check | Every 24,000 km · Replace every 48,000 km | Moderate | Check head cover gasket; replace every 48,000 km. |
| Engine oil discharge plug aluminium gasket replacement | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil drain plug aluminium gasket. |
| Coolant drain screw aluminium gasket replacement | Replace every 24 months | Easy | Replace coolant drain screw aluminium gasket. |
| Spark plug shanks gasket service | Every 24,000 km · Replace every 48,000 km | Easy | Check spark plug shank gaskets at 24k km; replace at 48k km. |
| Cooling system check | Every 6,000 km | Easy | Check cooling system. |
| Brake systems check | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Check front and rear brake systems. |
| Safety switches check | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Check safety switches (stand, stop, clutch, extra negative stroke, gas control). |
| Brake fluid replacement | Every 6,000 km (first at 1,000 km) · Every 12 months · Replace every 24 months | Moderate | Check brake fluid at every service; replace every 24 months. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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