Aprilia Tuono 1000 Fighter 2003 Maintenance Schedule
The 2003 Aprilia Tuono 1000 Fighter maintenance schedule below covers the manufacturer's recommended service intervals for oil, brake fluid, coolant, general maintenance, valve clearance, tires, drive chain maintenance, spark plugs and air filter. Intervals are shown in kilometres by default and can be switched to miles.
998ccEngine size
41Maintenance items
Official manufacturer manual
Sourced from aprilia TUONO R_FACTORY Service Station Manual, doc# 854104, (c)2006 aprilia, MY2007 UK edition (hosted unrestricted on the official Aprilia-dealer parts/manuals storefront cdn.webshopapp.com, shop 233369 / serviceaprilia.com) (this document covers model years 2002–2005): cdn.webshopapp.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Engine oil & filter change | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil and engine oil filter together. |
| Brake fluid replacement | Every 12 months · Replace every 24 months | Moderate | Flush and replace front and rear brake fluid. |
| Coolant replacement | Every 24 months · Replace every 24 months | Moderate | Drain, flush and refill engine coolant. |
| Warning light check | See notes | Easy | Check for any fault/warning light on the instrument panel before riding. |
| Brake pad wear check | Every 2,000 km | Easy | Check front and rear brake pad wear. |
| Engine oil filter (on oil reservoir) cleaning | Every 20,000 km (first at 1,000 km) · Every 24 months | Easy | Remove and clean the mesh oil filter/strainer mounted on the dry-sump oil reservoir. |
| General vehicle operation check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | General overall check of vehicle operation. |
| Valve clearance check & adjustment | Every 20,000 km (first at 1,000 km) · Every 24 months | Advanced | Check and adjust intake/exhaust valve clearances on the 998cc Rotax V990 60-degree V-twin. |
| Braking system check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check brake calipers, lines and overall braking system condition and operation. |
| Light circuit check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check overall lighting circuit function. |
| Safety switch check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check side-stand switch, clutch switch, and brake light switches. |
| Clutch lever fluid level check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check hydraulic clutch reservoir fluid level and top up if necessary. |
| Brake fluid level check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check front and rear brake fluid reservoir levels. |
| Coolant level check & top-up | Every 20,000 km (first at 1,000 km) · Every 24 months | Easy | Check coolant reservoir/radiator level and top up. |
| Tyre wear check | Every 1,000 km | Easy | Check tyres for wear, damage, and correct type/condition. |
| Tyre pressure check & adjustment | Every 1,000 km | Easy | Check and adjust tyre pressures. |
| Wheel check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check wheel rims for damage/trueness. |
| Nut, bolt & screw tightening check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check tightness of chassis and running-gear fasteners. |
| Cylinder synchronization check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check and adjust throttle body balance/synchronization between cylinders. |
| Suspension & trim check | Every 20,000 km (first at 1,000 km) · Every 24 months | Moderate | Check overall suspension setup/trim. |
| Gearing (drive) chain check & lubrication | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check drive chain tension and condition; clean, lubricate or replace if necessary. |
| Bowden cables & controls check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check throttle and other Bowden control cables for free operation; lubricate/adjust as needed. |
| Steering & steering clearance bearings check | Every 10,000 km (first at 1,000 km) · Every 12 months | Advanced | Check steering head bearing play and adjust/lubricate as needed. |
| Brake disk check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check front and rear brake disk condition. |
| Spark plug inspection & replacement | Every 10,000 km · Every 12 months · Replace every 20,000 km · Replace every 24 months | Easy | Check spark plugs at the normal service interval; mandatory replacement at the major service. |
| Air filter service | Every 10,000 km · Every 12 months · Replace every 20,000 km · Replace every 24 months | Easy | Check/clean the air filter element at the normal service; mandatory replacement at the major service. |
| Cooling system check | Every 10,000 km · Every 12 months | Easy | Check radiator, hoses and cooling system for leaks/damage. |
| Fork oil change | Every 10,000 km · Every 12 months | Moderate | Replace front fork oil. |
| Light direction/operation check | Every 10,000 km · Every 12 months | Easy | Check headlight beam direction and light operation. |
| Fork oil seal check | Every 10,000 km · Every 12 months | Moderate | Check front fork oil/dust seals for leaks; clean and replace if necessary. |
| Fuel pipe check | Every 10,000 km · Every 12 months · Replace every 48 months | Moderate | Check fuel delivery/return pipes for cracking, chafing or leaks; replace on a fixed calendar interval regardless of condition. |
| Rear shock absorber check | Every 20,000 km · Every 24 months | Moderate | Check rear shock absorber for leaks, damage, and correct operation. |
| Rear suspension connecting rod bearings check | Every 20,000 km · Every 24 months | Moderate | Check and clean/lubricate rear suspension connecting rod (linkage) bearings. |
| Clutch control fluid replacement | Every 12 months · Replace every 24 months | Moderate | Replace hydraulic clutch fluid. |
| Final drive check (chain, crown, pinion) | Every 5,000 km | Easy | Check drive chain, front sprocket (pinion) and rear crown/sprocket for wear. |
| Complete transmission wear check | Every 10,000 km | Moderate | Check gearbox/transmission internals for wear. |
| Wheel bearings check | Every 5,000 km | Moderate | Check front and rear wheel bearing play -- racetrack/intensive-use item. |
| Brake disk thickness check | Every 5,000 km | Moderate | Measure front and rear brake disk thickness against service limit -- racetrack/intensive-use item. |
| Complete piston replacement (racing use) | Every 5,000 km | Advanced | Replace pistons -- racetrack/intensive-use item, not a normal-use interval. |
| Purge fluid drain pipe cleaning (racing use) | Every 5,000 km | Moderate | Clean purge fluid present in the oil drain pipe from the filter casing -- racetrack/intensive-use item. |
| Clutch wear check | Every 5,000 km | Moderate | Check clutch plate wear -- racetrack/intensive-use item. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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