Benelli BN 302 2016 Maintenance Schedule
The 2016 Benelli BN 302 maintenance schedule below covers the manufacturer's recommended service intervals for oil, general maintenance, air filter, coolant, spark plugs, drive chain maintenance, brake fluid, valve clearance, tires and battery. Intervals are shown in kilometres by default and can be switched to miles.
300ccEngine size
54Maintenance items
Official manufacturer manual
Sourced from Benelli Official Manuals (this document covers model years 2015–2020): cdn.keeway.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Engine Oil Top Up/Replacement | Every 3,000 km (first at 1,000 km) · Replace every 3,000 km | Easy | Top up or fully replace engine oil. |
| Oil Filter Replacement | Every 3,000 km (first at 1,000 km) | Easy | Replace the engine oil filter element. |
| Fuel Filter Check/Replacement | Replace every 10,000 km | Moderate | Check fuel filter condition and replace. |
| Air Filter Check/Replacement | Every 3,000 km (first at 4,000 km) · Replace every 7,000 km | Easy | Inspect air filter element and replace. |
| Coolant Level Check/Top Up | Every 3,000 km · Replace every 24 months | Easy | Check coolant level and top up as necessary. |
| Coolant Flush & Replacement | Every 13,000 km · Every 24 months · Replace every 13,000 km · Replace every 24 months | Easy | Drain, flush, and refill engine coolant. |
| Cooling System Leak Check | Every 3,000 km | Easy | Check the level of the coolant and make sure there are no leaks from the vehicle. |
| Spark Plug Replacement | Every 3,000 km (first at 7,000 km) · Replace every 7,000 km | Easy | Check spark plug condition, clean/restore electrode gap, and replace. No specific plug model/part number is stated in the scheduled-maintenance pages. |
| Drive Chain Maintenance | Every 500 km | Easy | Check chain tension, check rear wheel alignment, clean and lubricate. |
| Crown (Rear Sprocket) Inspection | Every 3,000 km (first at 1,000 km) | Moderate | Check and lubricate the rear sprocket (crown) for wear. |
| Pinion/Retaining Washer Inspection | Every 3,000 km (first at 1,000 km) | Moderate | Check and replace the front sprocket (pinion) and its retaining washer. |
| Fuel Circuit Hoses Inspection | Every 3,000 km · Replace every 36 months | Moderate | Check fuel circuit hoses for faults or leaks. |
| Brake Fluid/Clutch Fluid Check/Replacement | Every 3,000 km · Every 24 months · Replace every 13,000 km · Replace every 24 months | Easy | Check/top up front and rear brake fluid and clutch fluid; flush and replace. |
| Front/Rear Brake Fluid Gauge & Leak Check | Every 3,000 km | Moderate | Check the operation of the fluid gauge and make sure there are no leaks from the vehicle. |
| Brake Pad Inspection/Replacement | Every 3,000 km (first at 1,000 km) | Moderate | Check brake pad wear and replace if worn to the limit. |
| Fork Chain Slide Inspection (Front) | Every 3,000 km (first at 1,000 km) | Moderate | Check the fork chain slide/guide for wear. |
| Fork Chain Slide Inspection (Rear) | Every 3,000 km (first at 1,000 km) | Moderate | Check the second fork chain slide/guide for wear. |
| Throttle/Accelerator Grip Check | Every 3,000 km | Easy | Check operation and if necessary adjust the accelerator cable backlash; lubricate the accelerator grip housing and cable. |
| Clutch Control Adjustment Check | Every 3,000 km | Easy | Check clutch control function and adjust as necessary. |
| Throttle Valve Check/Adjustment | Every 3,000 km (first at 1,000 km) | Moderate | Check and adjust throttle valve. |
| Valve Clearance Inspection | Every 25,000 km | Easy | Inspect engine valve clearance and adjust with shims if necessary. |
| Distribution (Timing) Chain Replacement | Every 25,000 km · Replace every 25,000 km | Professional | Replace the engine distribution (timing/cam) chain. |
| Distribution Chain Slides Replacement | Replace every 25,000 km | Professional | Replace the distribution (timing) chain slides/guides. |
| Distribution Chain Tensioner Replacement | Replace every 25,000 km | Professional | Replace the distribution (timing) chain tensioner. |
| Steering Ring Nut & Sleeve Check/Adjust | Every 3,000 km | Advanced | Check steering ring nut and sleeve, adjust as necessary. |
| Steering Bearings Inspection | Every 16,000 km (first at 10,000 km) | Moderate | Check steering head bearings are not loose or damaged. |
| Wheel Bearings Inspection | Every 40,000 km (first at 7,000 km) · Replace every 40,000 km | Moderate | Check front/rear wheel bearings are not loose or damaged. |
| Fork Bearings Inspection | Every 22,000 km (first at 4,000 km) · Replace every 22,000 km | Moderate | Check fork bearings and replace as necessary. |
| Swing Arm Check/Lubrication | Every 3,000 km (first at 4,000 km) | Moderate | Check swing arm operation and make sure there is no excessive play; lubricate. |
| Front Suspension Inspection | Every 3,000 km (first at 1,000 km) | Moderate | Check front suspension operation and make sure there are no leaks. |
| Front Suspension Oil Replacement | Replace every 10,000 km | Advanced | Replace front suspension (fork) oil. |
| Rear Suspension Check/Adjust | Every 3,000 km (first at 4,000 km) | Moderate | Check/adjust rear suspension and make sure there are no leaks. |
| Wheels Inspection | Every 3,000 km | Easy | Make sure wheels are not off centre or damaged. |
| Tire Inspection & Pressure Check | Every 3,000 km | Easy | Check the depth of tread and make sure tires are not damaged; check inflation pressure and correct if necessary. |
| Side Stand Check | Every 3,000 km | Easy | Check side stand operation. |
| Side Stand Switch Check | Every 3,000 km | Easy | Check side stand cut-off switch operation. |
| Instruments, Lights & Switches Check | Every 3,000 km | Easy | Check instrument, light, signal, and switch operation. |
| Headlight Check & Aim | Every 3,000 km | Easy | Check headlight operation; adjust beam aim after any change in vehicle load/set-up. |
| Acoustic Warning (Horn) Check | Every 3,000 km | Easy | Check horn/acoustic warning operation. |
| Instrument Cluster Check | Every 3,000 km | Easy | Check instrument cluster operation. |
| Battery Connections Check | Every 3,000 km | Easy | Check battery connection operation. |
| Electrical System Check | Every 3,000 km | Moderate | Check electrical system operation. |
| Starter Switch Check | Every 3,000 km | Easy | Check starter/kill switch operation. |
| Electric Cooling Fan Check | Every 3,000 km | Moderate | Check electric cooling fan operation. |
| Fuel Injection Idle/Sync Check | Every 3,000 km | Professional | Check the idle speed and check carburetion/injection synchronisation. |
| Fuel/CO Check & Adjustment | Every 10,000 km (first at 7,000 km) | Professional | Check and adjust fuel mixture/CO level. |
| Cyclist Part Fastener Torque Check | Every 3,000 km | Moderate | Make sure all cycle-part (chassis) nuts, bolts, and screws are sufficiently tightened. |
| Oil Sump Screws Torque Check | Every 3,000 km (first at 1,000 km) | Moderate | Torque-check oil sump/pan screws. |
| Clutch Lid Screws Torque Check | Every 3,000 km (first at 1,000 km) | Moderate | Torque-check clutch cover/lid screws. |
| Catalytic Converter Check | Replace every 13,000 km | Professional | Check catalytic converter for faults or leaks. |
| USA Canister Version Check | Replace every 13,000 km | Professional | Check evaporative emissions canister (USA-spec models) for faults or leaks. |
| Brake/Clutch Hose Inspection | Every 3,000 km | Moderate | Check brake and clutch hoses for faults or leaks. |
| Cables & Moving Parts Check | Every 3,000 km | Easy | Check parts and wires subject to movement for rubbing, wear, or damage. |
| Oil Suction Filter Check/Replacement | Every 3,000 km (first at 4,000 km) | Moderate | Check and replace the internal oil suction (pickup) filter/strainer. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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