Benelli TNT 600i 2022 Maintenance Schedule
The 2022 Benelli TNT 600i maintenance schedule below covers the manufacturer's recommended service intervals for oil, general maintenance, air filter, coolant, spark plugs, drive chain maintenance, brake fluid, valve clearance, tires and battery. Intervals are shown in kilometres by default and can be switched to miles.
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Sourced from Benelli Official Manuals (this document covers model years 2018–2022): cdn.keeway.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Engine Oil Level Check | See notes | Easy | Check engine oil level and top up if low. |
| Engine Oil & Filter Change | Every 6,000 km (first at 1,000 km) · Every 12 months · Replace every 6,000 km · Replace every 12 months | Easy | Change engine oil and replace oil filter element. |
| Oil Filter Replacement | Every 6,000 km (first at 1,000 km) · Replace every 6,000 km | Easy | Replace the engine oil filter element. |
| Fuel Filter Check/Replacement | Every 6,000 km (first at 6,000 km) · Replace every 18,000 km | Moderate | Inspect the in-line fuel filter and replace. |
| Air Filter Check/Replacement | Every 6,000 km (first at 6,000 km) · Replace every 12,000 km | Easy | Inspect air filter element and replace. |
| Coolant Flush & Replacement | Every 6,000 km (first at 1,000 km) · Every 24 months · Replace every 18,000 km · Replace every 24 months | Easy | Drain radiator, flush cooling system, and refill with specified coolant. |
| Cooling System Leak Check | Every 6,000 km (first at 1,000 km) | Easy | Check coolant level and inspect cooling circuit for leaks. |
| Spark Plug Inspection & Replacement | Every 6,000 km (first at 6,000 km) · Replace every 12,000 km | Easy | Inspect and replace spark plugs. |
| Drive Chain Maintenance | Every 500 km | Easy | Clean, inspect, adjust tension, and lubricate drive chain. |
| Rear Sprocket (Crown) Inspection | Every 6,000 km (first at 1,000 km) | Moderate | Check and lubricate the rear sprocket (crown) for wear. |
| Front Sprocket/Pinion Inspection | Every 6,000 km (first at 1,000 km) | Moderate | Check and, if worn, replace the front sprocket/pinion and washer. |
| Fuel Circuit Hoses Inspection | Every 6,000 km (first at 6,000 km) · Replace every 24,000 km · Replace every 36 months | Moderate | Check fuel circuit hoses for faults and leaks. |
| Brake Fluid Replacement | Every 6,000 km (first at 1,000 km) · Every 24 months · Replace every 18,000 km · Replace every 24 months | Easy | Flush and replace front and rear hydraulic brake fluid (and clutch fluid, where hydraulic). |
| Front/Rear Brake Operation Check | Every 6,000 km (first at 1,000 km) | Moderate | Check front and rear brake operation and fluid level; check for leaks. |
| Brake Pad Inspection/Replacement | Every 6,000 km (first at 1,000 km) | Moderate | Check brake pad wear and replace if worn to the limit. |
| Fork Chain Slide Inspection (1) | Every 6,000 km (first at 1,000 km) | Moderate | Check the fork/swingarm chain slide guide and replace if worn. |
| Fork Chain Slide Inspection (2) | Every 6,000 km (first at 1,000 km) | Moderate | Check the second fork/swingarm chain slide guide and replace if worn. |
| Accelerator Dial/Cable Check | Every 6,000 km (first at 1,000 km) | Easy | Check accelerator (throttle) dial operation, adjust cable backlash if necessary, and lubricate the dial housing and wire. |
| Throttle Valve Check/Adjust (1) | Every 6,000 km (first at 1,000 km) | Moderate | Check throttle valve operation and adjust backlash. |
| Clutch Control Check/Adjust | Every 6,000 km (first at 1,000 km) | Easy | Check clutch control and adjust as necessary. |
| Throttle Valve Check/Adjust (2) | Every 6,000 km (first at 1,000 km) | Moderate | Check throttle valve operation and adjust, second checkpoint. |
| Valve Clearance Inspection | Every 24,000 km | Easy | Inspect engine valve clearance and adjust backlash if necessary. |
| Timing/Distribution Chain Replacement | Replace every 24,000 km | Professional | Replace the engine timing (distribution) chain. |
| Timing Chain Slides Replacement | See notes | Professional | Replace the timing/distribution chain guide slides. |
| Timing Chain Tensioner Replacement | See notes | Professional | Replace the timing/distribution chain tensioner. |
| Steering Ring Nut Check/Adjust | Every 6,000 km (first at 1,000 km) | Advanced | Check steering ring nut and sleeve, adjust as necessary. |
| Steering Bearings Inspection | Every 12,000 km (first at 12,000 km) | Moderate | Check steering head bearings and lubricate with lithium soap-based grease. |
| Wheel Bearings Inspection | Every 12,000 km (first at 12,000 km) | Moderate | Check front/rear wheel bearings. |
| Fork Bearings Inspection | Every 6,000 km (first at 6,000 km) · Replace every 24,000 km | Moderate | Check front fork bearings and replace. |
| Swingarm Inspection | Every 6,000 km (first at 6,000 km) | Moderate | Check swingarm operation and excessive backlash; lubricate. |
| Front Suspension Inspection | Every 6,000 km (first at 1,000 km) | Moderate | Check front suspension operation and inspect for leaks. |
| Front Suspension Oil Replacement | Replace every 18,000 km | Professional | Replace front fork suspension oil. |
| Rear Suspension Inspection | Every 6,000 km (first at 6,000 km) | Moderate | Check rear suspension adjustment and inspect for leaks. |
| Wheels Inspection | Every 6,000 km (first at 12,000 km) | Easy | Make sure wheels are not off-centre or damaged. |
| Tire Inspection & Pressure Check | Every 6,000 km (first at 1,000 km) | Easy | Check tread depth, tire condition, and inflation pressure; replace if necessary. |
| Side Stand Check | Every 6,000 km (first at 1,000 km) | Easy | Check side stand operation. |
| Side Stand Switch Check | Every 6,000 km (first at 1,000 km) | Easy | Check side stand cut-off switch operation. |
| Instruments, Lights & Switches Check | Every 6,000 km (first at 1,000 km) | Easy | Check functionality of instruments, lights, turn signals, and switches. |
| Headlight Check | Every 6,000 km (first at 1,000 km) | Easy | Check headlight operation; adjust beam aim after any change in vehicle set-up. |
| Horn Check | Every 6,000 km (first at 1,000 km) | Easy | Check acoustic warning (horn) operation. |
| Instrument Panel Function Check | Every 6,000 km (first at 1,000 km) | Easy | Check instrument panel operation. |
| Battery Connections Check | Every 6,000 km (first at 1,000 km) | Easy | Check battery connections and terminals. |
| Electrical System Check | Every 6,000 km (first at 1,000 km) | Moderate | Check electrical system operation. |
| Ignition Switch Check | Every 6,000 km (first at 1,000 km) | Easy | Check ignition switch operation. |
| Electric Cooling Fan Check | Every 6,000 km (first at 1,000 km) | Moderate | Check electric cooling fan operation. |
| Fuel Injection Sync/Idle Check | Every 6,000 km (first at 1,000 km) | Professional | Set minimum idle running speed and synchronise fuel injection throttle bodies. |
| Fuel/CO Mixture Check | Every 6,000 km (first at 1,000 km) | Professional | Check and adjust fuel/CO mixture. |
| Cyclist Part Fastener Torque Check | Every 6,000 km (first at 1,000 km) | Moderate | Check that all cycle-part nuts, bolts and screws are correctly tightened. |
| Oil Sump Screws Torque Check | Every 6,000 km (first at 1,000 km) | Moderate | Torque-check oil sump screws. |
| Clutch Cover Lid Screws Torque Check | Every 6,000 km (first at 1,000 km) | Moderate | Torque-check clutch cover lid screws. |
| Catalytic Converter Check | Every 6,000 km (first at 1,000 km) · Replace every 24,000 km | Moderate | Check catalytic converter for faults and leaks. |
| USA Canister Version Check | Every 6,000 km (first at 1,000 km) · Replace every 24,000 km | Moderate | Check evaporative emissions canister (USA-spec version) for faults and leaks. |
| Brake/Clutch Hose Inspection | Every 6,000 km (first at 1,000 km) · Every 48 months · Replace every 48 months | Moderate | Check brake and clutch hydraulic hoses for faults and leaks. |
| Cables & Wires Movement Check | Every 6,000 km (first at 1,000 km) | Easy | Check parts and wires subject to movement for rubbing, wear, or damage. |
| Oil Suction Filter Check/Replacement | Every 6,000 km (first at 6,000 km) | Moderate | Check and replace the internal oil suction (pickup) filter/strainer as necessary. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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