Benelli TRK 502 2019 Maintenance Schedule
The 2019 Benelli TRK 502 maintenance schedule below covers the manufacturer's recommended service intervals for coolant, drive chain maintenance, oil, general maintenance, air filter, spark plugs, brake fluid, valve clearance, tires and battery. Intervals are shown in kilometres by default and can be switched to miles.
500ccEngine size
52Maintenance items
Official manufacturer manual
Sourced from Benelli Official Manuals (this document covers model years 2017–2019): cdn.keeway.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Coolant Flush & Replacement | Every 13,000 km · Every 24 months · Replace every 13,000 km · Replace every 24 months | Easy | Drain radiator, flush cooling system, and refill with specified coolant. |
| Drive Chain Maintenance | Every 500 km · Every 1 month | Easy | Check chain tension, verify rear wheel alignment, clean and lubricate drive chain. |
| Oil Suction Filter Check/Replacement | Every 6,000 km (first at 7,000 km) | Moderate | Check and replace the internal oil suction (pickup) filter/strainer. |
| Engine Oil & Filter Change | Every 6,000 km (first at 1,000 km) · Every 12 months · Replace every 6,000 km · Replace every 12 months | Easy | Change engine oil and replace oil filter element. |
| Oil Filter Replacement | Every 6,000 km (first at 1,000 km) · Every 12 months · Replace every 12 months | Easy | Replace the engine oil filter element. |
| Fuel Filter Check/Replacement | Every 6,000 km (first at 7,000 km) · Replace every 19,000 km | Moderate | Inspect and replace the in-line fuel filter. |
| Air Filter Check/Replacement | Every 12,000 km (first at 13,000 km) · Replace every 13,000 km | Easy | Inspect and replace the air filter element. |
| Cooling System Leak Check | Every 6,000 km | Easy | Check coolant level and inspect cooling circuit for leaks. |
| Spark Plug Replacement | Every 19,000 km · Replace every 19,000 km | Easy | Inspect and replace spark plugs. |
| Rear Sprocket (Crown) Inspection | Every 6,000 km (first at 1,000 km) | Moderate | Check and lubricate the rear sprocket (crown). |
| Front Sprocket (Pinion) Inspection | Every 6,000 km (first at 1,000 km) | Moderate | Check and replace the front sprocket (pinion) / retaining washer as needed. |
| Fuel Circuit Hoses Inspection | Every 6,000 km (first at 7,000 km) · Replace every 36 months | Moderate | Check that fuel circuit hoses are not cracked or damaged. |
| Brake Fluid Replacement | Every 6,000 km (first at 1,000 km) · Every 24 months · Replace every 25,000 km · Replace every 24 months | Easy | Flush and replace front and rear (and clutch, where hydraulic) fluid. |
| Front/Rear Brake Fluid Gauge & Leak Check | Every 6,000 km | Easy | Check the operation of the brake fluid level gauge/sight-glass and inspect for leaks. |
| Brake Pad Inspection/Replacement | Every 6,000 km (first at 1,000 km) | Moderate | Check brake pad wear and replace if worn to the limit. |
| Swingarm Chain Slider (Fork Chain Slide) Inspection | Every 6,000 km (first at 1,000 km) | Moderate | Check the fork/swingarm chain slide and replace if worn to the limit. |
| Clutch Control Adjustment Check | Every 6,000 km | Easy | Check clutch control adjustment. |
| Accelerator Grip & Cable Check | Every 6,000 km | Easy | Check accelerator grip operation, adjust cable backlash, and lubricate grip housing and cable. |
| Throttle Valve Check/Adjustment | Every 6,000 km (first at 1,000 km) | Moderate | Check and adjust throttle valve. |
| Valve Clearance Inspection | Every 25,000 km | Easy | Inspect engine valve clearance and adjust as necessary. |
| Timing (Distribution) Chain Replacement | Every 25,000 km · Replace every 25,000 km | Professional | Replace the engine timing (distribution) chain. |
| Timing Chain Slides Replacement | Every 25,000 km · Replace every 25,000 km | Professional | Replace the timing (distribution) chain slides/guides. |
| Timing Chain Tensioner Replacement | Every 25,000 km · Replace every 25,000 km | Professional | Replace the timing (distribution) chain tensioner. |
| Steering Ring Nut & Sleeve Torque Check | Every 6,000 km | Advanced | Torque-check the steering ring nut and sleeve; adjust if necessary. |
| Steering Bearings Inspection | Every 6,000 km (first at 13,000 km) | Moderate | Check steering head bearings. |
| Wheel Bearings Inspection | Every 12,000 km (first at 13,000 km) | Moderate | Check front/rear wheel bearings. |
| Fork Bearings Inspection/Replacement | Every 6,000 km (first at 7,000 km) | Moderate | Check and replace fork bearings as necessary. |
| Swingarm Play/Lubrication Check | Every 6,000 km (first at 7,000 km) | Moderate | Check swingarm operation for excessive play; lubricate. |
| Front Suspension Inspection | Every 6,000 km | Moderate | Check front suspension (fork) operation and inspect for leaks. |
| Rear Suspension Inspection | Every 6,000 km (first at 1,000 km) | Moderate | Check rear suspension operation, adjustment, and inspect for leaks. |
| Wheels Inspection | Every 6,000 km (first at 1,000 km) | Easy | Make sure wheels are not off-centre or damaged. |
| Tire Inspection & Pressure Check | Every 6,000 km | Easy | Check tread depth, tire condition, and inflation pressure; correct as necessary. |
| Side Stand Check | Every 6,000 km | Easy | Check side stand operation. |
| Side Stand Switch Check | Every 6,000 km | Easy | Check side stand cut-off switch operation. |
| Rear Sprocket Cush Drive Rubber Replacement | Every 12,000 km (first at 13,000 km) · Replace every 13,000 km | Moderate | Replace rear sprocket cush drive (spring) rubber on a fixed schedule. |
| Instruments, Lights & Switches Check | Every 6,000 km | Easy | Check functionality of instruments, lights, turn signals, and switches. |
| Headlight Check & Aim | Every 6,000 km | Easy | Check headlight operation; adjust beam aim after any change in vehicle load/set-up. |
| Horn Check | Every 6,000 km | Easy | Check horn (acoustic warning) operation. |
| Instrument Cluster Function Check | Every 6,000 km | Easy | Check instrument cluster operation. |
| Battery Connections Check | Every 6,000 km | Easy | Check battery terminal connections. |
| Electrical System Check | Every 6,000 km | Moderate | Check electrical system operation. |
| Switchgear Check | Every 6,000 km | Easy | Check handlebar switchgear operation. |
| Electric Cooling Fan Check | Every 6,000 km | Moderate | Check electric cooling fan operation. |
| Idle Speed & Throttle Body Sync Check | Every 6,000 km | Advanced | Check idle speed and throttle body synchronisation. |
| ECU Parameters Check | Every 6,000 km (first at 1,000 km) | Professional | Check ECU parameters via diagnostic tool. |
| Body Fastener Torque Check | Every 6,000 km | Moderate | Check that all cycle-part nuts, bolts, and screws are sufficiently tightened. |
| Oil Sump Screws Torque Check | Every 6,000 km (first at 1,000 km) | Moderate | Torque-check the oil sump/pan screws. |
| Clutch Cover Screws Torque Check | Every 6,000 km (first at 1,000 km) | Moderate | Torque-check the clutch cover (lid) screws. |
| Catalytic Converter Check | Every 6,000 km (first at 1,000 km) | Moderate | Check catalytic converter for faults/leaks. |
| Evaporative Emissions Canister Check | Every 6,000 km (first at 1,000 km) | Moderate | Check evaporative emissions canister for faults/leaks. |
| Brake/Clutch Hose Inspection | Every 6,000 km | Moderate | Check brake and clutch hoses for faults/leaks. |
| Cables & Moving Parts Check | Every 6,000 km | Easy | Check parts and wires subject to movement for rubbing, wear, or damage. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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