Kawasaki KLR650 2015 Maintenance Schedule
The 2015 Kawasaki KLR650 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, air filter, tires, drive chain maintenance, brake fluid, battery, coolant, oil, spark plugs and valve clearance. Intervals are shown in kilometres by default and can be switched to miles.
651ccEngine size
59Maintenance items
Official manufacturer manual
Sourced from Kawasaki Motors Official Owner Center (Service Manual) (this document covers model years 2008–2018): kawasaki.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Choke operation inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect choke operation. |
| Air cleaner element cleaning | Every 12,000 km | Easy | Clean air cleaner element. |
| Throttle control system inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect throttle control system for play, smooth return, and no drag. |
| Idle speed inspection | Every 12,000 km (first at 1,000 km) | Moderate | Inspect and adjust idle speed. |
| Tire tread wear inspection | Every 12,000 km | Easy | Inspect tire tread for wear and abnormal wear. |
| Air cleaner element replacement | Every 24 months | Easy | Replace air cleaner element. |
| Fuel leak inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect fuel hose and pipe for fuel leaks. |
| Spark arrester cleaning | Every 6,000 km | Easy | Clean spark arrester (US and CA models). |
| Clutch operation inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect clutch play, disengagement, and engagement. |
| Balancer chain tension adjustment | Every 12,000 km | Moderate | Adjust crankshaft/transmission balancer chain tension. |
| Tire air pressure inspection | Every 12,000 km · Every 12 months | Easy | Inspect tire air pressure. |
| Wheel and tire damage inspection | Every 12,000 km | Easy | Inspect wheel and tire for damage. |
| Wheel bearing damage inspection | Every 12,000 km · Every 12 months | Moderate | Inspect wheel bearings for damage. |
| Spoke tightness and rim runout inspection | Every 6,000 km (first at 1,000 km) | Easy | Inspect spoke tightness and rim runout. |
| Drive chain lubrication condition inspection | Every 600 km | Easy | Inspect drive chain lubrication condition and lubricate. |
| Drive chain slack inspection | Every 1,000 km | Easy | Inspect and adjust drive chain slack. |
| Drive chain wear inspection | Every 12,000 km | Easy | Inspect drive chain for wear. |
| Drive chain guide wear inspection | Every 12,000 km | Easy | Inspect drive chain guide for wear. |
| Brake fluid leak inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake hose and pipe for brake fluid leaks. |
| Brake hose and pipe damage inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake hose and pipe for damage. |
| Brake hose and pipe installation condition inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake hose and pipe installation/routing condition. |
| Brake operation inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake effectiveness, play, and drag. |
| Brake fluid level inspection | Every 6,000 km (first at 1,000 km) · Every 6 months | Easy | Inspect brake fluid level. |
| Brake pad wear inspection | Every 6,000 km | Easy | Inspect brake pad wear. |
| Brake light switch operation inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake light switch operation. |
| Front fork and rear shock absorber operation inspection | Every 12,000 km | Moderate | Inspect front fork and rear shock absorber damping and smooth stroke. |
| Front fork and rear shock absorber oil leak inspection | Every 12,000 km · Every 12 months | Easy | Inspect front fork and rear shock absorber for oil leaks. |
| Rocker arm operation inspection | Every 12,000 km | Moderate | Inspect Uni-Trak rocker arm operation. |
| Rocker arm bearing lubrication | Every 24,000 km | Moderate | Lubricate Uni-Trak rocker arm bearings. |
| Tie-rod operation inspection | Every 12,000 km | Moderate | Inspect Uni-Trak tie-rod operation. |
| Tie-rod bearing lubrication | Every 24,000 km | Moderate | Lubricate Uni-Trak tie-rod bearings. |
| Swingarm pivot lubrication | Every 24,000 km | Moderate | Lubricate swingarm pivot. |
| Steering play inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect steering play. |
| Steering stem bearing lubrication | Every 24,000 km · Every 24 months | Moderate | Lubricate steering stem bearings. |
| Lights and switches operation inspection | Every 12,000 km · Every 12 months | Easy | Inspect lights and switches operation. |
| Headlight aiming inspection | Every 12,000 km · Every 12 months | Easy | Inspect and adjust headlight aiming. |
| Sidestand switch operation inspection | Every 12,000 km · Every 12 months | Easy | Inspect sidestand switch operation. |
| Engine stop switch operation inspection | Every 12,000 km · Every 12 months | Easy | Inspect engine stop switch operation. |
| Battery electrolyte level inspection | Every 6,000 km · Every 6 months | Easy | Inspect battery electrolyte level. |
| Chassis parts lubrication | Every 12,000 km · Every 12 months | Easy | Lubricate chassis parts (pivots, cables, stands). |
| General safety and chassis fastener inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect condition of bolts, nuts, and fasteners. |
| Fuel hose replacement | Every 60 months | Moderate | Replace fuel hose. |
| Coolant replacement | Every 36,000 km · Every 36 months · Replace every 24 months | Moderate | Replace coolant. |
| Radiator hose and O-ring replacement | Every 36,000 km · Every 36 months | Moderate | Replace radiator hose and O-ring. |
| Engine oil change | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil. |
| Oil filter replacement | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil filter. |
| Brake hose and pipe replacement | Every 48,000 km · Every 48 months | Moderate | Replace brake hose and pipe. |
| Brake fluid replacement | Every 24,000 km · Every 24 months · Replace every 24 months | Moderate | Replace brake fluid. |
| Master cylinder and caliper rubber parts replacement | Every 48,000 km · Every 48 months | Moderate | Replace rubber parts of brake master cylinder and caliper. |
| Spark plug replacement | Every 12,000 km (first at 1,000 km) · Replace every 12,000 km | Easy | Replace spark plug. |
| Fuel hose and pipe damage inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect fuel hose and pipe for damage. |
| Fuel hose and pipe installation condition inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect fuel hose and pipe installation/routing condition. |
| Evaporative emission control system inspection | Every 6,000 km (first at 1,000 km) | Moderate | Inspect evaporative emission control system function (California models). |
| Coolant level inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect coolant level. |
| Coolant leak inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect water hose and pipe for coolant leaks. |
| Water hose damage inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect water hose for damage. |
| Water hose installation condition inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect water hose installation/routing condition. |
| Valve clearance inspection | Every 24,000 km | Advanced | Inspect and adjust valve clearances. |
| Air suction system damage inspection | Every 12,000 km | Easy | Inspect air suction (secondary air) system for damage (other than AU model). |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
What's due?
Enter your current mileage (km) to see what's coming up.
Related bikes
Spot something wrong?
Tell us what needs fixing on the 2015 Kawasaki KLR650 schedule above.