Kawasaki KLX110 2004 Maintenance Schedule
The 2004 Kawasaki KLX110 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, drive chain maintenance, spark plugs, valve clearance, oil and air filter. Intervals are shown in kilometres by default and can be switched to miles.
111ccEngine size
32Maintenance items
Official manufacturer manual
Sourced from Kawasaki Motors Official Owner Center (Service Manual) (this document covers model years 2002–2009): kawasaki.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Fuel tap cleaning | Every 12 months · Every 100 operating hours | Easy | Clean fuel tap/petcock strainer. |
| Idle speed inspection | See notes | Easy | Inspect idle speed. |
| Drive chain slack inspection | See notes | Easy | Inspect and adjust drive chain slack. |
| Rear sprocket inspection | Every 12 months · Every 100 operating hours | Easy | Inspect rear sprocket for wear. |
| Spark plug cleaning and gapping | Every 50 operating hours | Easy | Clean spark plug and check/adjust gap. |
| Valve clearance inspection | Every 12 months · Every 100 operating hours | Moderate | Inspect and adjust valve clearances. |
| Spark arrester cleaning | Every 12 months · Every 100 operating hours | Easy | Clean spark arrester. |
| Engine sprocket inspection | Every 12 months · Every 100 operating hours | Easy | Inspect engine (front) sprocket for wear. |
| Fuel hose and connections inspection | Every 12 months · Every 100 operating hours | Easy | Inspect fuel hose and connections. |
| Brake lever and pedal play inspection | See notes | Easy | Inspect front and rear brake lever/pedal play. |
| Brake lining wear inspection | See notes | Easy | Inspect front and rear drum brake lining wear. |
| Brake camshaft greasing | Every 12 months · Every 100 operating hours | Moderate | Grease drum brake camshaft. |
| Brake cable inspection | Every 12 months | Easy | Inspect brake cable. |
| Drive chain lubrication | See notes | Easy | Clean and lubricate drive chain. |
| Front fork inspection | Every 12 months · Every 100 operating hours | Easy | Inspect front fork operation. |
| Chain slipper inspection | Every 12 months · Every 100 operating hours | Easy | Inspect chain slipper/guide for wear. |
| Front fork oil inspection | Every 12 months | Moderate | Inspect front fork oil condition. |
| Steering stem bearing greasing | Every 12 months · Every 100 operating hours | Moderate | Grease steering stem bearing. |
| Wheel bearing inspection | Every 12 months · Every 100 operating hours | Moderate | Inspect wheel bearings for damage. |
| Rear shock absorber inspection | Every 12 months · Every 100 operating hours | Moderate | Inspect rear shock absorber operation and for oil leaks. |
| Engine oil change | Every 6 months · Every 50 operating hours | Easy | Drain engine oil and refill with fresh oil. |
| Clutch inspection | Every 6 months · Every 50 operating hours | Easy | Inspect automatic clutch operation. |
| Oil filter element replacement | Every 12 months · Every 100 operating hours | Easy | Replace engine oil filter element. |
| Air cleaner element cleaning | Every 6 months · Every 50 operating hours | Easy | Clean foam air cleaner element and re-oil. |
| Throttle grip play inspection | Every 6 months · Every 50 operating hours | Easy | Inspect throttle grip free play. |
| Spoke tightness and rim runout inspection | Every 6 months · Every 50 operating hours | Easy | Inspect spoke tightness and rim runout. |
| Drive chain wear inspection | Every 6 months · Every 50 operating hours | Easy | Inspect drive chain for wear. |
| General safety and chassis fastener inspection | Every 6 months · Every 50 operating hours | Easy | Inspect condition of nuts, bolts, and fasteners. |
| Steering play inspection | Every 6 months · Every 50 operating hours | Easy | Inspect steering play. |
| General lubrication | Every 6 months · Every 50 operating hours | Easy | Perform general lubrication of chassis pivot points and cables. |
| Side stand inspection | Every 12 months · Every 100 operating hours | Easy | Inspect side stand. |
| Swingarm pivot inspection | Every 6 months · Every 50 operating hours | Moderate | Inspect swingarm pivot. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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