Kawasaki KLX140 2024 Maintenance Schedule
The 2024 Kawasaki KLX140 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, oil, spark plugs, drive chain maintenance, battery, valve clearance, brake fluid, tires and air filter. Intervals are shown in kilometres by default and can be switched to miles.
144ccEngine size
45Maintenance items
Official manufacturer manual
Sourced from Kawasaki KTIVS Manuals Portal (pws.ktivs.net) (this document covers model years 2008–2025): pws.ktivs.net
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Fuel hose connections inspection | Every 6 months · Every 50 operating hours | Easy | Inspect fuel hose connections. |
| Engine oil change | Every 6 months · Every 50 operating hours | Easy | Change engine oil. |
| Spark plug cleaning and gapping | Every 6 months · Every 50 operating hours | Easy | Clean spark plug and adjust gap. |
| Fuel tap cleaning | Every 6 months · Every 50 operating hours | Easy | Clean fuel tap. |
| Spark arrester cleaning | Every 12 months · Every 100 operating hours | Easy | Clean spark arrester. |
| Front fork inspection and cleaning | Every 6 months · Every 50 operating hours | Easy | Inspect and clean front fork. |
| Front fork oil inspection | Every 12 months | Moderate | Inspect front fork oil. |
| Steering stem bearing greasing | Every 12 months · Every 100 operating hours | Moderate | Grease steering stem bearing. |
| Rear sprocket inspection | Every 6 months · Every 50 operating hours | Easy | Inspect rear sprocket. |
| Battery inspection | Every 6 months · Every 50 operating hours | Easy | Inspect battery. |
| Swingarm and Uni-Trak linkage pivot inspection | Every 6 months · Every 50 operating hours | Easy | Inspect swingarm and Uni-Trak linkage pivots. |
| Swingarm and Uni-Trak linkage pivot greasing | Every 6 months · Every 50 operating hours | Moderate | Grease swingarm and Uni-Trak linkage pivots. |
| Rear shock absorber inspection | Every 6 months · Every 50 operating hours | Moderate | Inspect rear shock absorber. |
| Brake hose replacement | Every 48 months | Moderate | Replace brake hose. |
| Fuel hose replacement | Every 60 months | Moderate | Replace fuel hose. |
| Valve clearance inspection and adjustment | Every 12 months · Every 100 operating hours | Advanced | Measure cold intake and exhaust valve clearances; adjust screw-and-nut adjusters. |
| Wheel bearing check | Every 6 months · Every 50 operating hours | Moderate | Check wheel bearings. |
| Engine sprocket inspection | Every 6 months · Every 50 operating hours | Easy | Inspect engine (front) sprocket. |
| Battery terminal inspection | Every 6 months · Every 50 operating hours | Easy | Inspect battery terminals. |
| Shift pedal pivot greasing | Every 6 months · Every 50 operating hours | Easy | Grease shift pedal pivot. |
| Brake fluid change | Every 24 months | Moderate | Change front and rear brake fluid. |
| Brake master cylinder cup and dust seal replacement | Every 24 months | Moderate | Replace brake master cylinder cup and dust seal. |
| Brake caliper piston seal and dust seal replacement | Every 24 months | Moderate | Replace brake caliper piston seal and dust seal. |
| Front fork oil change | Every 6 months · Every 50 operating hours | Moderate | Change front fork oil. |
| Nuts, bolts and fasteners inspection | Every 6 months · Every 50 operating hours | Easy | Inspect nuts, bolts, and fasteners. |
| Steering play inspection | Every 6 months · Every 50 operating hours | Easy | Inspect steering play. |
| Clutch and friction plate inspection | Every 6 months · Every 50 operating hours | Moderate | Inspect clutch and friction plate. |
| Clutch cable adjustment | Every 6 months · Every 50 operating hours | Easy | Inspect and adjust clutch cable. |
| Throttle grip play inspection | Every 6 months · Every 50 operating hours | Easy | Inspect throttle grip free play. |
| Drive chain inspection and adjustment | Every 6 months · Every 50 operating hours | Easy | Inspect and adjust drive chain. |
| Drive chain lubrication | Every 6 months · Every 50 operating hours | Easy | Lubricate drive chain. |
| Drive chain guide and slipper inspection | Every 6 months · Every 50 operating hours | Easy | Inspect drive chain guide and slipper. |
| Frame inspection and cleaning | Every 6 months · Every 50 operating hours | Easy | Inspect and clean frame. |
| Wheels and tires inspection | Every 6 months · Every 50 operating hours | Easy | Inspect wheels and tires. |
| Air cleaner element cleaning | Every 6 months · Every 50 operating hours | Easy | Clean air cleaner element. |
| Brake adjustment inspection | Every 6 months · Every 50 operating hours | Easy | Inspect and adjust front and rear disc brakes. |
| Brake fluid level check | Every 6 months · Every 50 operating hours | Easy | Check front and rear brake fluid level. |
| Brake pad wear check | Every 6 months · Every 50 operating hours | Easy | Check front and rear brake pad wear. |
| Brake hoses connections check | Every 6 months · Every 50 operating hours | Easy | Check brake hoses and connections. |
| Spoke tightness and rim runout check | Every 6 months · Every 50 operating hours | Easy | Check spoke tightness and rim runout. |
| Drive chain wear check | Every 6 months · Every 50 operating hours | Easy | Check drive chain for wear. |
| Chassis parts lubrication | Every 6 months · Every 50 operating hours | Easy | Lubricate chassis parts. |
| Side stand inspection | Every 12 months · Every 100 operating hours | Easy | Inspect side stand. |
| Shift pedal ball joint inspection | Every 12 months · Every 100 operating hours | Easy | Inspect shift pedal ball joint. |
| Oil filter replacement | Every 6 months · Every 50 operating hours | Easy | Replace oil filter. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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