Kawasaki KX85 2016 Maintenance Schedule
The 2016 Kawasaki KX85 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, drive chain maintenance, coolant, brake fluid, spark plugs, air filter and oil. Intervals are shown in kilometres by default and can be switched to miles.
Sourced from Kawasaki Motors Official Owner Center (Service Manual) (this document covers model years 2014–2025): kawasaki.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Carburetor inspection and adjustment | Every 2 operating hours | Moderate | Inspect and adjust carburetor. |
| Piston and piston ring cleaning, inspection and replacement | Every 7 operating hours · Replace every 12 km | Moderate | Clean and inspect piston/piston ring; replace when worn. |
| Silencer cleaning and checking | Every 2 operating hours | Easy | Clean and check silencer. |
| Kick and shift pedals cleaning | Every 2 operating hours | Easy | Clean kick and shift pedals. |
| Expansion chamber O-rings replacement | Every 7 operating hours | Easy | Replace expansion chamber O-rings. |
| Engine sprocket check | Every 2 operating hours | Easy | Check engine (front) sprocket for wear. |
| Coolant check | Every 2 operating hours | Easy | Check coolant level and condition; replace as required. |
| Brake pads wear check | Every 12 operating hours | Easy | Check brake pad wear. |
| Brake fluid level check | Every 7 operating hours | Easy | Check brake fluid level. |
| Brake fluid replacement | Every 24 months · Replace every 24 months | Moderate | Replace brake fluid. |
| Chain slipper and guide replacement | See notes | Easy | Replace chain slipper and guide when damaged. |
| Front forks inspection and cleaning | Every 2 operating hours | Moderate | Inspect and clean front forks. |
| Front fork oil change | Every 5 months · Every 12 operating hours | Advanced | Change front fork oil. |
| Nuts, bolts and fasteners check | Every 2 operating hours | Easy | Check tightness of nuts, bolts, and fasteners. |
| Fuel system cleaning | Every 2 operating hours | Moderate | Clean fuel system. |
| Fuel hose replacement | Every 60 months | Moderate | Replace fuel hose. |
| Swingarm and Uni-Trak linkage pivots lubrication | Every 12 operating hours | Advanced | Grease swingarm and Uni-Trak linkage pivots. |
| Swingarm and Uni-Trak linkage pivots check | Every 12 operating hours | Moderate | Check swingarm and Uni-Trak linkage pivots. |
| Rear shock oil change | Every 5 months · Every 12 operating hours | Advanced | Change rear shock absorber oil. |
| Radiator hoses and connections check | Every 2 operating hours | Easy | Check radiator hoses and connections. |
| Reed valve check | Every 2 operating hours | Moderate | Check reed valve. |
| Drive chain lubrication | Every 2 operating hours | Easy | Lubricate drive chain. |
| Clutch adjustment | Every 2 operating hours | Easy | Adjust clutch lever free play. |
| Brake hoses replacement | Every 48 months | Advanced | Replace brake hoses. |
| Clutch and friction plates check and replacement | Every 7 operating hours · Replace every 12 km | Moderate | Check clutch and friction plates; replace when worn. |
| Throttle cable adjustment | Every 2 operating hours | Easy | Adjust throttle cable free play. |
| Spark plug cleaning, regapping and replacement | Every 2 operating hours · Replace every 7 km | Easy | Clean and regap spark plug; replace periodically. |
| Air cleaner element cleaning | Every 2 operating hours | Easy | Clean foam air cleaner element. |
| Air cleaner element replacement | See notes | Easy | Replace air cleaner element when damaged. |
| Cylinder head and cylinder inspection | Every 7 operating hours | Advanced | Inspect cylinder head and cylinder. |
| Exhaust valves cleaning and checking | Every 2 operating hours | Moderate | Clean and check KIPS exhaust valves. |
| Silencer wool change | Every 7 operating hours | Moderate | Replace silencer wool packing. |
| Connecting rod small end bearing check and replacement | Every 7 operating hours · Replace every 25 km | Advanced | Check connecting rod small end bearing; replace periodically. |
| Brake adjustment check | Every 2 operating hours | Easy | Check and adjust brakes. |
| Brake master cylinder cups and dust seals replacement | Every 24 months | Advanced | Replace brake master cylinder cups and dust seals. |
| Brake caliper piston seals and dust seals replacement | Every 24 months | Advanced | Replace brake caliper piston seals and dust seals. |
| Spokes tightness and rim runout check | Every 2 operating hours | Moderate | Check spoke tightness and rim runout. |
| Drive chain adjustment | Every 2 operating hours | Easy | Adjust drive chain slack. |
| Drive chain wear check | Every 12 operating hours | Easy | Check drive chain for wear. |
| Brake hoses and connections check | Every 2 operating hours | Easy | Check brake hoses and connections. |
| Fuel hose and connections check | Every 2 operating hours | Moderate | Check fuel hose and connections. |
| Steering play check | Every 2 operating hours | Easy | Check steering play. |
| Steering stem bearings lubrication | Every 12 operating hours | Advanced | Grease steering stem bearings. |
| Rear sprocket check | Every 12 operating hours | Easy | Check rear sprocket for wear. |
| General lubrication | Every 2 operating hours | Easy | Perform general chassis lubrication. |
| Wheel bearings check | Every 25 operating hours | Moderate | Check wheel bearings. |
| Transmission oil change | Every 7 operating hours · Replace every 10 km | Easy | Drain and replace transmission gear oil. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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