Kawasaki Vulcan S 2020 Maintenance Schedule
The 2020 Kawasaki Vulcan S maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, coolant, valve clearance, oil, tires, drive chain maintenance, brake fluid, air filter and spark plugs. Intervals are shown in kilometres by default and can be switched to miles.
649ccEngine size
36Maintenance items
Official manufacturer manual
Sourced from Kawasaki Motors Official Owner Center (Service Manual) (this document covers model years 2015–2020): kawasaki.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Throttle control system inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect throttle control system for play, smooth return, no drag. |
| Engine vacuum synchronization | Every 12,000 km | Advanced | Synchronize throttle body vacuum readings. |
| Coolant, water hoses and O-rings replacement | Every 36,000 km · Every 36 months | Moderate | Replace coolant, water hoses, and O-rings. |
| Valve clearance inspection | Every 24,000 km | Advanced | Inspect and adjust valve clearances. |
| Air suction system inspection | Every 12,000 km | Moderate | Inspect air suction system. |
| Clutch operation inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect clutch play, engagement, and disengagement. |
| Engine oil and oil filter change | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil and oil filter. |
| Tire air pressure inspection | Every 12,000 km · Every 12 months | Easy | Inspect tire air pressure. |
| Wheels and tires inspection | Every 12,000 km · Every 12 months | Easy | Inspect wheels and tires. |
| Wheel bearing damage inspection | Every 12,000 km · Every 12 months | Moderate | Inspect wheel bearings for damage. |
| Drive chain lubrication condition inspection | Every 600 km | Easy | Inspect and lubricate drive chain. |
| Drive chain slack inspection | Every 1,000 km | Easy | Inspect and adjust drive chain slack. |
| Drive chain wear inspection | Every 12,000 km | Moderate | Inspect drive chain for wear. |
| Drive chain guide wear inspection | Every 12,000 km | Moderate | Inspect drive chain guide for wear. |
| Brake system inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Moderate | Inspect overall brake system condition. |
| Brake operation inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake effectiveness, play, and drag. |
| Brake fluid level inspection | Every 6,000 km (first at 1,000 km) · Every 6 months | Easy | Inspect brake fluid level. |
| Brake fluid replacement | Every 24,000 km · Every 24 months · Replace every 24 months | Moderate | Replace front and rear brake fluid. |
| Brake hoses replacement | Every 48 months | Moderate | Replace brake hoses. |
| Rubber parts of brake master cylinder and caliper replacement | Every 48,000 km · Every 48 months | Advanced | Replace rubber parts of brake master cylinder and caliper. |
| Brake pad wear inspection | Every 6,000 km | Easy | Inspect brake pad wear. |
| Brake light switch operation inspection | Every 6,000 km (first at 1,000 km) | Easy | Inspect brake light switch operation. |
| Steering play inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Moderate | Inspect steering play. |
| Air cleaner element replacement | Every 18,000 km | Advanced | Replace air cleaner element. |
| Fuel system inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Moderate | Inspect fuel system for leaks and proper operation. |
| Fuel hose replacement | Every 60 months | Moderate | Replace fuel hose. |
| Evaporative emission control system inspection | Every 6,000 km (first at 1,000 km) | Moderate | Inspect evaporative emission control system (California model only). |
| Coolant level inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect coolant level. |
| Cooling system inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Moderate | Inspect cooling system for leaks. |
| Steering stem bearings lubrication | Every 24,000 km · Every 24 months | Advanced | Lubricate steering stem bearings. |
| Electrical system inspection | Every 12,000 km · Every 12 months | Moderate | Inspect electrical system. |
| Spark plugs replacement | Every 12,000 km | Moderate | Replace spark plugs. |
| Chassis parts lubrication | Every 12,000 km · Every 12 months | Moderate | Lubricate chassis parts. |
| Condition of bolts, nuts and fasteners inspection | Every 12,000 km (first at 6,000 km) | Easy | Inspect condition of bolts, nuts and fasteners. |
| Idle speed inspection | Every 12,000 km (first at 1,000 km) | Moderate | Inspect and adjust idle speed. |
| Suspension system inspection | Every 12,000 km · Every 12 months | Moderate | Inspect suspension system. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
What's due?
Enter your current mileage (km) to see what's coming up.
Related bikes
Spot something wrong?
Tell us what needs fixing on the 2020 Kawasaki Vulcan S schedule above.