KTM 690 SMC R 2016 Maintenance Schedule
The 2016 KTM 690 SMC R maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, oil, brake fluid, tires, drive chain maintenance, spark plugs, valve clearance, coolant and air filter. Intervals are shown in kilometres by default and can be switched to miles.
690ccEngine size
43Maintenance items
Official manufacturer manual
Sourced from KTM Official Owner's Manual (manufacturer-hosted PDF, azureedge.net CDN) (this document covers model years 2012–2018): azwecdnepstoragewebsiteuploads.azureedge.net
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Check that the electrical equipment is functioning correctly | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check that the electrical equipment is functioning correctly. |
| Read out the fault memory using the KTM diagnostics tool | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Read out the fault memory using the KTM diagnostics tool. |
| Check the measured service values with the KTM diagnostics tool | Every 10,000 km · Every 12 months | Easy | Check the measured service values with the KTM diagnostics tool. |
| Change the engine oil and filter, clean the oil screens | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Change the engine oil and filter, clean the oil screens. |
| Check the front brake linings | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the front brake linings. |
| Check the rear brake linings | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the rear brake linings. |
| Check the brake discs | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the brake discs. |
| Check the brake lines for damage and leakage | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the brake lines for damage and leakage. |
| Check the rear brake fluid level | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the rear brake fluid level. |
| Check the free travel of the foot brake lever | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the free travel of the foot brake lever. |
| Check that the shock absorber and fork are leak-tight; service as needed | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check that the shock absorber and fork are leak tight; service the fork and shock absorber if necessary and depending on use. |
| Check the swingarm bearing | Every 10,000 km | Moderate | Check the swingarm bearing. |
| Check the wheel bearing for play | Every 10,000 km | Moderate | Check the wheel bearing for play. |
| Check the tire condition | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the tire condition. |
| Check the tire air pressure | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the tire air pressure. |
| Check the spoke tension | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the spoke tension. |
| Check for rim run-out | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check for rim run-out. |
| Check the chain, rear sprocket, engine sprocket and chain guide | Every 10,000 km | Easy | Check the chain, rear sprocket, engine sprocket, and chain guide. |
| Check the chain tension | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the chain tension. |
| Grease all moving parts (side stand, hand lever, chain, etc.) | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Grease all moving parts (e.g. side stand, hand lever, chain) and check for smooth operation. |
| Clean the dust boots of the fork legs | Every 10,000 km | Easy | Clean the dust boots of the fork legs. |
| Check the front brake fluid level | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the front brake fluid level. |
| Bleed the fork legs | Every 10,000 km | Moderate | Bleed the fork legs. |
| Check the steering head bearing play | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check the steering head bearing play. |
| Change the spark plug | Every 20,000 km · Replace every 20,000 km | Easy | Change the spark plug. |
| Check the valve clearance | Every 10,000 km | Advanced | Check the valve clearance. |
| Check all hoses (fuel, cooling, bleeder, drainage) for cracking, leaks and routing | Every 20,000 km | Easy | Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrect routing. |
| Check the antifreeze and coolant level | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the antifreeze and coolant level. |
| Check the cables for damage and routing without sharp bends | Every 10,000 km | Easy | Check the cables for damage and routing without sharp bends. |
| Check that the throttle cables are undamaged, routed and set correctly | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check that the throttle cables are undamaged, routed without sharp bends, and set correctly. |
| Change the air filter, clean the air filter box | Every 10,000 km · Replace every 10,000 km | Easy | Change the air filter; clean the air filter box. |
| Check the fuel pressure | Every 10,000 km | Easy | Check the fuel pressure. |
| Check the CO adjustment with the KTM diagnostics tool | Every 10,000 km | Easy | Check the CO adjustment with the KTM diagnostics tool. |
| Check/rectify the fluid level of the hydraulic clutch | Every 10,000 km | Easy | Check and rectify the fluid level of the hydraulic clutch. |
| Check the screws and nuts for tightness | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the screws and nuts for tightness. |
| Change the front brake fluid | Every 20,000 km · Replace every 20,000 km | Moderate | Change the front brake fluid. |
| Change the rear brake fluid | Every 20,000 km · Replace every 20,000 km | Moderate | Change the rear brake fluid. |
| Check the clutch | Every 20,000 km | Moderate | Check the clutch. |
| Check the headlight setting | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check the headlight setting. |
| Check that the radiator fan is functioning properly | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check that the radiator fan is functioning properly. |
| Final check: roadworthiness and test ride | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Final check: check the vehicle for roadworthiness and take a test ride. |
| Read out the fault memory using the KTM diagnostics tool after a test ride | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Read out the fault memory using the KTM diagnostics tool after a test ride. |
| Make the service entry in KTM DEALER.NET | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Make the service entry in KTM DEALER.NET and in the service record. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
What's due?
Enter your current mileage (km) to see what's coming up.
Related bikes
Spot something wrong?
Tell us what needs fixing on the 2016 KTM 690 SMC R schedule above.