Suzuki Burgman 400 2002 Maintenance Schedule
The 2002 Suzuki Burgman 400 maintenance schedule below covers the manufacturer's recommended service intervals for oil, general maintenance, spark plugs, valve clearance, air filter, brake fluid and coolant. Intervals are shown in kilometres by default and can be switched to miles.
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Sourced from ManualsLib (Suzuki AN400 Periodic Maintenance Chart, page 19) (this document covers model years 2000–2006): manualslib.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Engine oil change | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil. Oil capacity approx. 1.9 L without filter change, 2.0 L with filter change (10W-40 API SF/SG/SJ). |
| Engine oil filter replacement | Every 18,000 km (first at 1,000 km) · Every 36 months · Replace every 18,000 km · Replace every 36 months | Easy | Replace engine oil filter element every 18,000 km or 36 months (or every 3rd oil change). |
| Drive V-belt replacement | Every 6,000 km · Every 12 months · Replace every 24,000 km · Replace every 48 months | Advanced | Inspect V-belt every 6,000 km; replace every 24,000 km (14,500 mi) or 4 years. Service limit width 20.85 mm. |
| Final transmission gear oil change | Every 6,000 km (first at 1,000 km) · Every 12 months · Replace every 12,000 km · Replace every 24 months | Moderate | Inspect final reduction gear oil level every 6,000 km; replace every 12,000 km or 24 months. Capacity approx. 200 ml SAE 90 or 10W-40. |
| Spark plug replacement | Every 6,000 km · Every 12 months · Replace every 12,000 km · Replace every 24 months | Easy–Moderate | Inspect spark plug every 6,000 km; replace every 12,000 km. Standard plug NGK CR7E or DENSO U22ESR-N. |
| Valve clearance inspection | Every 12,000 km · Every 24 months | Advanced | Inspect and adjust intake and exhaust valve clearances cold every 12,000 km or 24 months. Shim under bucket adjustment. |
| Air filter element replacement | Every 24,000 km · Every 24 months | Easy | Replace air filter element every 24,000 km or 24 months. |
| Brake fluid replacement | Every 6,000 km · Every 12 months · Replace every 24 months | Moderate | Inspect brake fluid level and leaks; replace brake fluid every 24 months (2 years). |
| Coolant replacement | Every 12,000 km · Every 12 months · Replace every 24 months | Easy–Moderate | Inspect coolant level and radiator hoses; replace engine coolant every 24 months (2 years). |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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