Suzuki C800 Intruder 2005 Maintenance Schedule
The 2005 Suzuki C800 Intruder maintenance schedule below covers the manufacturer's recommended service intervals for air filter, general maintenance, valve clearance, spark plugs, oil, coolant, brake fluid and tires. Intervals are shown in kilometres by default and can be switched to miles.
Sourced from Suzuki VL800 Owner's Manual (ManualsLib doc #611701), Maintenance Chart page 60 (manual page 7-4) (this document covers model years 2005–2016): manualslib.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Air cleaner element | Replace every 18,000 km | Easy | Inspect and clean air cleaner element; replace as scheduled. |
| Exhaust pipe bolts and muffler bolts torque check | See notes | Easy | Tighten exhaust pipe bolts and muffler bolts to spec. |
| Valve clearance inspection | Every 12,000 km (first at 1,000 km) | Advanced | Inspect valve clearance. |
| Spark plug inspection/replacement | Replace every 12,000 km · Replace every 24 months | Easy–Moderate | Inspect spark plug; replace at specified interval. |
| Fuel hose inspection | Every 6,000 km (first at 6,000 km) · Every 12 months · Replace every 48 months | Moderate | Inspect fuel hose for cracks, damage, or leaks; replace every 4 years. |
| Engine oil and filter change | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil. |
| Engine oil filter replacement | Replace every 18,000 km · Replace every 36 months | Easy | Replace engine oil filter element. |
| Throttle cable play inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect and adjust throttle cable play. |
| Throttle valve synchronization inspection | See notes | Moderate | Inspect and adjust throttle valve synchronization. |
| Evaporative emission control system inspection | See notes | Moderate | Inspect evaporative emission control system (California model only); replace vapor hose every 4 years. |
| PAIR (air supply) system inspection | See notes | Moderate | Inspect PAIR (Pulsed-air Injection) air supply system. |
| Engine coolant replacement | Every 24 months · Replace every 24 months | Easy–Moderate | Replace engine coolant every 2 years. |
| Radiator hose inspection | Every 6,000 km (first at 6,000 km) · Every 12 months | Moderate | Inspect radiator hoses for cracks, damage, or leaks. |
| Clutch cable play inspection | Every 6,000 km (first at 6,000 km) · Every 12 months | Easy | Inspect and adjust clutch cable play. |
| Final gear oil change | See notes | Moderate | Replace final gear (bevel gear case) oil; inspect level thereafter. |
| Brakes inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Moderate | Inspect brake system (pads, discs, operation). |
| Brake hose inspection | Every 6,000 km (first at 6,000 km) · Every 12 months · Replace every 48 months | Moderate | Inspect brake hose for cracks, damage, or leaks; replace every 4 years. |
| Brake fluid inspection | Every 6,000 km (first at 6,000 km) · Every 12 months · Replace every 24 months | Moderate | Inspect brake fluid level and condition; replace every 2 years. |
| Tire inspection | Every 6,000 km (first at 6,000 km) · Every 12 months | Moderate | Inspect tire tread depth, pressure, and condition. |
| Steering inspection | See notes | Moderate | Inspect steering for smooth operation and play. |
| Front fork inspection | See notes | Moderate | Inspect front fork for smooth operation and leaks. |
| Rear suspension inspection | See notes | Moderate | Inspect rear suspension for smooth operation and leaks. |
| Chassis bolts and nuts torque check | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Tighten chassis bolts and nuts to spec. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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