Triumph Tiger 900 Rally Pro 2025 Maintenance Schedule
The 2025 Triumph Tiger 900 Rally Pro maintenance schedule below covers the manufacturer's recommended service intervals for air filter, spark plugs, tires, general maintenance, brake fluid, drive chain maintenance, oil, coolant and valve clearance. Intervals are shown in kilometres by default and can be switched to miles.
888ccEngine size
63Maintenance items
Official manufacturer manual
Sourced from Triumph Owner's Handbook, 'Tiger 900 GT, Tiger 900 GT Pro and Tiger 900 Rally Pro', part 3850632-EN issue 1, Copyright 11.2023, Triumph Motorcycles Limited — ManualsLib doc 3472913 (this document covers model years 2024–2025): manualslib.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Air filter replacement | Every 20,000 km · Replace every 20,000 km | Easy | Renew air filter. |
| Spark plug replacement | Every 20,000 km · Replace every 20,000 km | Easy–Moderate | Renew spark plugs. |
| Wheel spoke tightness check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check wheels for broken or damaged spokes and check spoke tightness. |
| Steering free-operation check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check steering for free operation. |
| Brake caliper leak/seizure check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check brake calipers for fluid leaks and seized pistons. |
| Brake fluid replacement | Every 24 months · Replace every 24 months | Moderate | Renew brake fluid. |
| Drive chain slack check/adjust | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check/adjust drive chain slack. |
| Drive chain rubbing strip condition check | Every 12 months | Easy | Check drive chain rubbing strip for wear, cracks or damage. |
| Drive chain lubrication | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Lubricate drive chain. |
| Drive chain wear check | Every 10,000 km · Every 12 months | Easy | Check drive chain wear. |
| Drive chain rubbing strip renewal | Every 10,000 km | Easy | Renew drive chain rubbing strip. |
| Electrical systems check/adjust | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy–Moderate | Check/adjust lights, instruments and electrical systems. |
| ABS Modulator DTC check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check ABS Modulator for stored DTCs. |
| Bank angle indicator wear check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check bank angle indicators for wear. |
| Stand wear/operation check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy–Moderate | Check centre and/or side stand for wear/smooth operation. |
| ECM calibration check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check instruments, chassis ECM, engine ECM and suspension ECM for latest calibration download using the Triumph diagnostic tool. |
| Fastener security check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy–Moderate | Visually inspect fasteners for security. |
| Accessory rack sliding carriage check | Every 10,000 km · Every 12 months | Easy | Check accessory rack sliding carriage for correct operation. |
| Centre stand flanged sleeve clean/grease | Every 10,000 km · Every 12 months | Easy | Clean/grease centre stand flanged sleeves. |
| Accessory pannier link mechanism check/adjust | Every 10,000 km · Every 12 months | Easy | Check/adjust accessory pannier link mechanism for correct operation. |
| Side stand pivot pin clean/grease | Every 10,000 km | Easy–Moderate | Clean/grease side stand pivot pin. |
| Tire wear/damage check | Every 16,000 km (first at 800 km) · Every 12 months | Moderate | Check tire wear/damage. |
| Tire pressure check/adjust | Every 16,000 km (first at 800 km) · Every 12 months | Moderate | Check/adjust tire pressures. |
| Clutch operation check | Every 16,000 km (first at 800 km) · Every 12 months | Easy | Check clutch operation. |
| Clutch master cylinder leak check | Every 16,000 km (first at 800 km) · Every 12 months | Easy | Check clutch master cylinder for leaks. |
| Clutch fluid level check | Every 16,000 km (first at 800 km) · Every 12 months | Easy | Check clutch fluid levels. |
| Engine and oil cooler leak check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check engine and oil cooler for leaks. |
| Engine oil renewal | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Renew engine oil. |
| Engine oil filter renewal | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Renew engine oil filter. |
| Fuel hose condition check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check fuel hoses for chafing, cracks or damage; replace if necessary. |
| Autoscan diagnostic check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Carry out a full Autoscan using the Triumph diagnostic tool (print a customer copy). |
| Throttle body balance | Every 10,000 km | Moderate | Balance throttle bodies/carburettors. |
| Throttle body plate check/clean | Every 20,000 km | Easy | Check/clean throttle body plate (butterfly). |
| Secondary air injection system check/clean | Every 20,000 km | Moderate | Check/clean secondary air injection system. |
| Cooling system leak check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy–Moderate | Check cooling system for leaks. |
| Coolant level check/adjust | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy–Moderate | Check/adjust coolant level. |
| Coolant renewal | Every 36 months | Easy–Moderate | Renew coolant. |
| Clutch cable check/adjust | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check clutch cable function and adjust as necessary. |
| Valve clearance check/adjust | Every 20,000 km | Advanced | Check/adjust valve clearances. |
| Camshaft timing check/adjust | Every 20,000 km | Advanced | Check/adjust camshaft timing. |
| Wheel damage inspection | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Inspect wheels for damage. |
| Tire wear/damage check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check tire wear/damage. |
| Tire pressure check/adjust | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check/adjust tire pressures. |
| Wheel bearing check | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check wheel bearings for wear/smooth operation. |
| Suspension damage/leak/smooth-operation check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check front and rear suspension for damage/leaks/smooth operation. |
| Headstock bearing check/adjust | Every 10,000 km · Every 12 months | Moderate | Check/adjust headstock bearings. |
| Headstock bearing lubrication | Every 20,000 km | Moderate | Lubricate headstock bearings. |
| Rear suspension unit/linkage lubrication | Every 20,000 km | Moderate | Lubricate rear suspension unit and linkage. |
| Fork oil replacement | Every 40,000 km | Advanced | Renew fork oil. |
| Brake pad wear check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check brake pad wear levels. |
| Brake fluid level check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check brake fluid levels. |
| Brake master cylinder leak check | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check brake master cylinders for fluid leaks. |
| Wheel bearing check | Every 16,000 km (first at 800 km) · Every 12 months | Moderate | Check wheel bearings for wear/smooth operation. |
| Clutch fluid renewal | Every 24 months | Moderate | Renew clutch fluid. |
| Final drive leak check | Every 16,000 km (first at 800 km) · Every 12 months | Easy | Check final drive for oil leaks. |
| Final drive oil renewal | Every 800 km | Moderate | Renew final drive oil. |
| Final drive oil check | Every 16,000 km · Every 12 months | Easy | Check final drive oil level. |
| Stand operation check | Every 16,000 km (first at 800 km) · Every 12 months | Easy–Moderate | Check stand operation. |
| Exhaust clamp bolt check/adjust | Every 16,000 km (first at 800 km) · Every 12 months | Easy | Check/adjust exhaust clamp bolts. |
| Accessory rack sliding carriage check | Every 16,000 km · Every 12 months | Easy | Check accessory rack sliding carriage for correct operation. |
| Accessory pannier link bar check/adjust | Every 16,000 km (first at 800 km) · Every 12 months | Easy | Check/adjust accessory pannier link bar. |
| Secondary air injection system check | Every 32,000 km | Moderate | Check secondary air injection system. |
| Fuel and evaporative loss hose renewal | Every 48 months | Moderate | Renew fuel and evaporative loss hoses. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
What's due?
Enter your current mileage (km) to see what's coming up.
Related bikes
Spot something wrong?
Tell us what needs fixing on the 2025 Triumph Tiger 900 Rally Pro schedule above.