Yamaha MT-03 660 2011 Maintenance Schedule
The 2011 Yamaha MT-03 660 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, spark plugs, valve clearance, air filter, brake fluid, tires, drive chain maintenance, oil and coolant. Intervals are shown in kilometres by default and can be switched to miles.
660ccEngine size
39Maintenance items
Official manufacturer manual
Sourced from Yamaha MT-03 Owner's Manual (EU/Italy edition, pub. Sept 2006) (this document covers model years 2006–2011): manualslib.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Fuel line - check for cracks or damage | Every 10,000 km (first at 10,000 km) · Every 12 months | Moderate | Check fuel hoses for cracks or damage. |
| Spark plug - check condition, clean and regap | Every 20,000 km (first at 10,000 km) | Easy–Moderate | Check condition; clean and regap. |
| Spark plug - replace | Every 20,000 km (first at 20,000 km) · Replace every 20,000 km | Easy–Moderate | Replace spark plug. |
| Valves - check clearance and adjust | Every 20,000 km (first at 20,000 km) | Advanced | Check valve clearance; adjust. |
| Air filter element - replace | Every 20,000 km (first at 20,000 km) · Replace every 20,000 km | Easy | Replace air filter element. |
| Clutch - check operation and adjust | Every 10,000 km (first at 1,000 km) | Easy–Moderate | Check operation; adjust. |
| Front brake - check operation, fluid level and leakage | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check operation, fluid level and vehicle for fluid leakage. |
| Front brake - replace brake pads | See notes | Moderate | Replace brake pads. |
| Rear brake - check operation, fluid level and leakage | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check operation, fluid level and vehicle for fluid leakage. |
| Rear brake - replace brake pads | See notes | Moderate | Replace brake pads. |
| Brake hoses - check for cracks or damage | Every 10,000 km (first at 10,000 km) · Every 12 months | Moderate | Check for cracks or damage. |
| Brake hoses - replace | Every 48 months · Replace every 48 months | Moderate | Replace brake hoses. |
| Brake fluid and brake system internal components - replace | Every 24 months · Replace every 24 months | Moderate | Replace the internal components of the brake master cylinders and calipers, and change the brake fluid. |
| Wheels - check runout and for damage | Every 10,000 km (first at 10,000 km) | Moderate | Check runout and for damage. |
| Tires - check tread depth, air pressure and for damage | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Check tread depth, air pressure and for damage; correct/replace if necessary. |
| Wheel bearings - check for looseness or damage | Every 10,000 km (first at 10,000 km) | Moderate | Check bearing for looseness or damage. |
| Swingarm - check operation and play | Every 10,000 km (first at 10,000 km) | Moderate | Check operation and for excessive play. |
| Swingarm - lubricate pivots | Every 50,000 km (first at 50,000 km) | Moderate | Lubricate with lithium-soap-based grease. |
| Drive chain - check, adjust and lubricate | Every 800 km (first at 800 km) | Easy | Check chain slack, alignment and condition; adjust and lubricate chain with a special O-ring chain lubricant thoroughly. |
| Steering bearings - check play and roughness | Every 10,000 km (first at 1,000 km) | Moderate | Check bearing play and steering for roughness. |
| Steering bearings - lubricate | Every 20,000 km (first at 20,000 km) | Moderate | Lubricate with lithium-soap-based grease. |
| Chassis fasteners - check tightness | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Make sure that all nuts, bolts and screws are properly tightened. |
| Sidestand - lubricate | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Lubricate. |
| Sidestand switch - check operation | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check operation. |
| Front fork - check operation and oil leakage | Every 10,000 km (first at 10,000 km) | Moderate | Check operation and for oil leakage. |
| Shock absorber assembly - check operation and oil leakage | Every 10,000 km (first at 10,000 km) | Moderate | Check operation and shock absorber for oil leakage. |
| Side suspension relay arm and connecting arm - check operation | Every 10,000 km (first at 10,000 km) | Moderate | Check operation. |
| Side suspension relay arm and connecting arm pivots - lubricate | Every 20,000 km (first at 20,000 km) | Moderate | Lubricate with lithium-soap-based grease. |
| Fuel injection - adjust engine idling speed | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Adjust engine idling speed. |
| Engine oil - change | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Change engine oil. |
| Engine oil filter element - replace | Every 20,000 km (first at 1,000 km) · Replace every 20,000 km | Easy | Replace oil filter element. |
| Cooling system - check coolant level and leakage | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Check coolant level and vehicle for coolant leakage. |
| Cooling system - change coolant | Every 36 months · Replace every 36 months | Easy–Moderate | Change coolant. |
| Front and rear brake switches - check operation | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check operation. |
| Moving parts and cables - lubricate | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Lubricate moving parts and cables. |
| Throttle grip housing and cable - adjust and lubricate | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Check operation and free play; adjust the throttle cable free play if necessary; lubricate the throttle grip housing and cable. |
| Air induction system - check | Every 10,000 km (first at 10,000 km) · Every 12 months | Moderate | Check the air cut-off valve, reed valve, and hoses for damage; check fuel hoses for cracks or damage. |
| Muffler and exhaust pipe - check screw clamp | Every 10,000 km (first at 1,000 km) | Easy | Check the screw clamp for looseness. |
| Lights, signals and switches - check operation and adjust headlight | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check operation; adjust headlight beam. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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