Yamaha TMAX 500 2003 Maintenance Schedule
The 2003 Yamaha TMAX 500 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, spark plugs, valve clearance, air filter, brake fluid, tires, oil, coolant and drive chain maintenance. Intervals are shown in kilometres by default and can be switched to miles.
We don't have the complete schedule for this bike yet. Got the manual? Help us fill it in ›
Sourced from Yamaha XP500 Owner's Manual (2002 edition, 1st ed. August 2002, printed 2002.9) (this document covers model years 2001–2003): manualslib.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Fuel line | Every 10,000 km · Every 12 months | Moderate | Check fuel hoses and vacuum hose for cracks or damage. |
| Fuel filter | Every 20,000 km | Moderate | Check fuel filter condition. |
| Spark plugs | Every 10,000 km · Replace every 20,000 km | Easy–Moderate | Check spark plug condition; clean and regap as needed. |
| Valves | Every 40,000 km | Advanced | Check and adjust valve clearance. |
| Air filter element | Every 10,000 km · Replace every 20,000 km | Easy | Clean the air filter element; replace when due. |
| V-belt case air filter elements | Every 10,000 km · Replace every 20,000 km | Easy | Clean the CVT/V-belt case air filter elements; replace when due. |
| Front brake | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check brake operation, fluid level and vehicle for fluid leakage. Replace brake pads whenever worn to the limit. |
| Rear brake | Every 10,000 km · Every 12 months | Moderate | Check brake operation, fluid level and vehicle for fluid leakage. Replace brake pads whenever worn to the limit. |
| Brake hoses | Every 10,000 km · Every 12 months · Replace every 48 months | Moderate | Check brake hoses for cracks or damage. |
| Wheels | Every 10,000 km | Moderate | Check wheel runout and for damage. |
| Tires | Every 10,000 km · Every 12 months | Moderate | Check tire tread depth, air pressure and for damage; replace if necessary. |
| Wheel bearings | Every 10,000 km | Moderate | Check wheel bearings for looseness or damage. |
| Steering bearings | Every 10,000 km (first at 1,000 km) | Moderate | Check steering bearing play and for roughness; lubricate with lithium-soap-based grease every 20,000 km. |
| Chassis fasteners | Every 10,000 km · Every 12 months | Easy–Moderate | Make sure that all chassis nuts, bolts and screws are properly tightened. |
| Sidestand, centerstand | Every 10,000 km · Every 12 months | Easy–Moderate | Check operation and lubricate the sidestand and centerstand. |
| Sidestand switch | Every 10,000 km | Easy–Moderate | Check sidestand switch operation. |
| Front fork | Every 10,000 km | Advanced | Check front fork operation and for oil leakage. |
| Shock absorber assembly | Every 10,000 km | Advanced | Check rear shock absorber operation and for oil leakage. |
| Carburetors | Every 10,000 km (first at 1,000 km) · Every 12 months | Advanced | Adjust engine idling speed and carburetor synchronization. |
| Engine oil | Every 5,000 km (first at 1,000 km) | Easy | Change engine oil. |
| Engine oil filter cartridge | Every 20,000 km (first at 1,000 km) | Easy | Replace the engine oil filter cartridge. |
| Cooling system | Every 10,000 km · Every 12 months · Replace every 36 months | Easy–Moderate | Check coolant level and vehicle for coolant leakage. |
| Chain drive oil | Every 10,000 km | Easy | Check the enclosed final chain-drive (reduction case) oil for leakage; change periodically. |
| V-belt | Every 20,000 km | Easy | Replace the CVT V-belt. |
| Front and rear brake switches | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy–Moderate | Check front and rear brake light switch operation. |
| Moving parts and cables | Every 10,000 km · Every 12 months | Easy–Moderate | Lubricate moving parts and cables. |
| Lights, signals and switches | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy–Moderate | Check operation of lights, signals and switches; adjust headlight beam as needed. |
No maintenance items match your search.
Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
What's due?
Enter your current mileage (km) to see what's coming up.
Related bikes
Spot something wrong?
Tell us what needs fixing on the 2003 Yamaha TMAX 500 schedule above.
📎 Have the official owner's manual for this bike? Attach it below. This schedule isn't fully verified yet, so if your manual checks out, we'll say thanks with 1 year of Pro free.