Yamaha XJ600 Diversion 2004 Maintenance Schedule
The 2004 Yamaha XJ600 Diversion maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, spark plugs, valve clearance, air filter, brake fluid, tires, drive chain maintenance and oil. Intervals are shown in kilometres by default and can be switched to miles.
598ccEngine size
35Maintenance items
Official manufacturer manual
Sourced from Yamaha XJ600S/XJ600N Owner's Manual (doc 4BR-28199-E7) (this document covers model years 2000–2005): bike-parts-yam.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Fuel line - check for cracks or damage | Every 10,000 km (first at 10,000 km) · Every 12 months | Moderate | Check fuel hoses and vacuum hose for cracks or damage. |
| Fuel filter - check condition | Every 20,000 km (first at 20,000 km) | Moderate | Check condition. |
| Spark plugs - check condition, clean and regap | Every 20,000 km (first at 10,000 km) | Easy–Moderate | Check condition; clean and regap. |
| Spark plugs - replace | Every 20,000 km (first at 20,000 km) · Replace every 20,000 km | Easy–Moderate | Replace spark plugs. |
| Valves - check clearance and adjust | Every 20,000 km (first at 20,000 km) | Advanced | Check valve clearance; adjust. |
| Air filter element - clean | Every 20,000 km (first at 10,000 km) | Easy | Clean air filter element. |
| Air filter element - replace | Every 20,000 km (first at 20,000 km) · Replace every 20,000 km | Easy | Replace air filter element. |
| Clutch - check operation and adjust | Every 10,000 km (first at 1,000 km) | Easy–Moderate | Check operation; adjust. |
| Front brake - check operation, fluid level and leakage | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check operation, fluid level and vehicle for fluid leakage. |
| Front brake - replace brake pads | See notes | Moderate | Replace brake pads. |
| Rear brake - check operation, fluid level and leakage | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check operation, fluid level and vehicle for fluid leakage. |
| Rear brake - replace brake pads | See notes | Moderate | Replace brake pads. |
| Brake hoses - check for cracks or damage | Every 10,000 km (first at 10,000 km) · Every 12 months | Moderate | Check for cracks or damage. |
| Brake hoses - replace | Every 48 months · Replace every 48 months | Moderate | Replace brake hoses. |
| Wheels - check runout and for damage | Every 10,000 km (first at 10,000 km) | Moderate | Check runout and for damage. |
| Tires - check tread depth, air pressure and for damage | Every 10,000 km (first at 10,000 km) | Easy | Check tread depth and for damage, replace if necessary; check air pressure, correct if necessary. |
| Wheel bearings - check for looseness or damage | Every 10,000 km (first at 10,000 km) | Moderate | Check bearing for looseness or damage. |
| Swingarm - check operation and play | Every 10,000 km (first at 10,000 km) | Moderate | Check operation and for excessive play. |
| Swingarm - lubricate pivots | Every 50,000 km (first at 50,000 km) | Moderate | Lubricate with molybdenum disulfide grease. |
| Drive chain - check slack, alignment and lubricate | Every 1,000 km (first at 1,000 km) | Easy | Check chain slack; make sure that the rear wheel is properly aligned; clean and lubricate. |
| Steering bearings - check play and roughness | Every 10,000 km (first at 1,000 km) | Moderate | Check bearing play and steering for roughness. |
| Steering bearings - lubricate | Every 20,000 km (first at 20,000 km) | Moderate | Lubricate with lithium-soap-based grease. |
| Chassis fasteners - check tightness | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Make sure that all nuts, bolts and screws are properly tightened. |
| Sidestand/centerstand - check operation and lubricate | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Check operation; lubricate. |
| Sidestand switch - check operation | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check operation. |
| Front fork - check operation and oil leakage | Every 10,000 km (first at 10,000 km) | Moderate | Check operation and for oil leakage. |
| Rear shock absorber assembly - check operation and oil leakage | Every 10,000 km (first at 10,000 km) | Moderate | Check operation and shock absorber for oil leakage. |
| Rear suspension relay arm and connecting arm pivoting points - check operation | Every 10,000 km (first at 10,000 km) | Moderate | Check operation. |
| Rear suspension relay arm and connecting arm pivoting points - lubricate | Every 20,000 km (first at 20,000 km) | Moderate | Lubricate with molybdenum disulfide grease. |
| Carburetors - check starter (choke) operation and adjust idling speed | Every 10,000 km (first at 1,000 km) · Every 12 months | Moderate | Check starter (choke) operation; adjust engine idling speed and synchronization. |
| Engine oil - change | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Change engine oil. |
| Engine oil filter cartridge - replace | Every 20,000 km (first at 1,000 km) · Replace every 20,000 km | Easy | Replace engine oil filter cartridge. |
| Front and rear brake switches - check operation | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check operation. |
| Moving parts and cables - lubricate | Every 10,000 km (first at 10,000 km) · Every 12 months | Easy | Lubricate. |
| Lights, signals and switches - check operation and adjust headlight beam | Every 10,000 km (first at 1,000 km) · Every 12 months | Easy | Check operation; adjust headlight beam. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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