Kawasaki W800 2016 Maintenance Schedule
The 2016 Kawasaki W800 maintenance schedule below covers the manufacturer's recommended service intervals for air filter, valve clearance, general maintenance, drive chain maintenance, tires, spark plugs, oil and brake fluid. Intervals are shown in kilometres by default and can be switched to miles.
773ccEngine size
45Maintenance items
Official manufacturer manual
Sourced from Kawasaki Motors Official Owner Center (KTIVS EU manuals portal) (this document covers model years 2011–2016): pws.ktivs.net
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Air cleaner element cleaning | Every 12,000 km | Easy | Clean air cleaner element. |
| Valve clearance inspection | Every 12,000 km · Every 24 months | Advanced | Inspect and adjust valve clearance. |
| Throttle control system inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect throttle control system for play and smooth return. |
| Engine vacuum synchronization inspection | Every 12,000 km | Advanced | Inspect engine vacuum synchronization across cylinders. |
| Idle speed inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect and adjust idle speed. |
| Fuel leak inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect fuel hoses and pipes for leaks. |
| Drive chain guide wear inspection | Every 12,000 km | Easy | Inspect drive chain guide for wear. |
| Tire air pressure inspection | Every 12,000 km · Every 12 months | Easy | Inspect tire air pressure. |
| Wheels/tires damage inspection | Every 12,000 km | Easy | Inspect wheels and tires for damage. |
| Tire tread wear inspection | Every 12,000 km | Easy | Inspect tire tread wear and abnormal wear. |
| Wheel bearings damage inspection | Every 12,000 km · Every 12 months | Moderate | Inspect wheel bearings for damage. |
| Spoke tightness and rim runout inspection | Every 6,000 km (first at 1,000 km) | Easy | Inspect wire wheel spoke tightness and rim runout. |
| Brake fluid leak inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake system for fluid leaks. |
| Spark plug replacement | Every 12,000 km (first at 24,000 km) · Every 24 months | Moderate | Replace spark plugs. |
| Engine oil & filter change | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Replace engine oil and oil filter. |
| Brake hose installation condition inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake hose installation/routing condition. |
| Brake light switch operation inspection | Every 6,000 km (first at 1,000 km) | Easy | Inspect brake light switch operation. |
| Front fork & shock absorber operation inspection | Every 12,000 km | Moderate | Inspect front forks and rear shock absorbers for damping and smooth stroke. |
| Front fork & shock absorber oil leak inspection | Every 12,000 km · Every 12 months | Easy | Inspect front forks and rear shock absorbers for oil leaks. |
| Swingarm pivot lubrication | Every 24,000 km | Moderate | Lubricate swingarm pivot. |
| Steering play inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect steering for play. |
| Steering stem bearing lubrication | Every 24,000 km · Every 24 months | Moderate | Lubricate steering stem bearings. |
| Lights and switches operation inspection | Every 12,000 km · Every 12 months | Easy | Inspect lights and switches operation. |
| Headlight aiming inspection | Every 12,000 km · Every 12 months | Easy | Inspect and adjust headlight aiming. |
| Side stand switch operation inspection | Every 12,000 km · Every 12 months | Easy | Inspect side stand switch operation. |
| Engine stop switch operation inspection | Every 12,000 km · Every 12 months | Easy | Inspect engine stop switch operation. |
| Chassis parts lubrication | Every 12,000 km · Every 12 months | Easy | Lubricate chassis parts (pivots, cables, stands). |
| Bolts and nuts tightness inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect condition/tightness of bolts and nuts. |
| Air cleaner element replacement | Every 7,500 km · Every 24 months | Easy | Replace air cleaner element. |
| Brake fluid replacement | Every 24,000 km · Every 24 months · Replace every 24 months | Moderate | Replace front brake fluid. |
| Fuel hoses replacement | Every 48,000 km · Every 48 months | Moderate | Replace fuel hoses. |
| Fuel hoses damage inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect fuel hoses for damage. |
| Fuel hoses installation condition inspection | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect fuel hose installation/routing condition. |
| Air suction system damage inspection | Every 12,000 km | Moderate | Inspect air suction (secondary air) system for damage. |
| Clutch operation inspection | Every 12,000 km (first at 1,000 km) | Easy | Inspect clutch play, engagement, and disengagement. |
| Drive chain inspection & lubrication | Every 600 km | Easy | Inspect and lubricate drive chain. |
| Drive chain slack inspection | Every 1,000 km | Easy | Inspect and adjust drive chain slack. |
| Drive chain wear inspection | Every 12,000 km | Easy | Inspect drive chain for wear. |
| Brake hoses damage inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake hoses for damage. |
| Brake pad wear inspection | Every 6,000 km | Easy | Inspect brake pad wear. |
| Brake fluid level inspection | Every 6,000 km (first at 1,000 km) · Every 6 months | Easy | Inspect brake fluid level, front and rear. |
| Brake operation inspection | Every 6,000 km (first at 1,000 km) · Every 12 months | Easy | Inspect brake effectiveness, play, and drag. |
| Brake lining wear inspection | Every 6,000 km (first at 12,000 km) | Easy | Inspect rear drum brake lining wear. |
| Brake hoses replacement | Every 48,000 km · Every 48 months | Moderate | Replace brake hoses. |
| Master cylinder & caliper rubber parts replacement | Every 48 months | Moderate | Replace rubber parts of brake master cylinder and caliper. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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