Kawasaki W800 2020 Maintenance Schedule
The 2020 Kawasaki W800 maintenance schedule below covers the manufacturer's recommended service intervals for general maintenance, tires, brake fluid, air filter, valve clearance, oil, drive chain maintenance and spark plugs. Intervals are shown in kilometres by default and can be switched to miles.
773ccEngine size
36Maintenance items
Official manufacturer manual
Sourced from Kawasaki Motors Official Owner Center (Service Manual) (this document covers model years 2019–2021): kawasaki.com
Full schedule
| Task | Interval | Difficulty | Notes |
|---|---|---|---|
| Fuel system check | Every 12,000 km (first at 1,000 km) · Every 12 months | Moderate | Check fuel system for leaks/proper operation. |
| Fuel filter replacement | Every 24,000 km | Moderate | Replace fuel filter. |
| Fuel hose replacement | Every 60 months | Moderate | Replace fuel hose. |
| Air suction system check | Every 12,000 km | Moderate | Check air suction (secondary air) system. |
| Wheel and tire check | Every 12,000 km · Every 12 months | Easy | Check wheel and tire condition/wear. |
| Brake system check | Every 12,000 km | Easy | Check overall brake system. |
| Brake fluid change | Every 24,000 km · Every 24 months | Moderate | Replace front and rear brake fluid. |
| Steering stem bearing lubrication | Every 24,000 km · Every 24 months | Moderate | Lubricate steering stem bearing. |
| Air cleaner element clean | Every 12,000 km · Every 24 months | Easy | Clean air cleaner element (more frequently in severe/dusty conditions). |
| Idle speed check | Every 12,000 km | Easy | Check and adjust idle speed. |
| Throttle control system check | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Check throttle control system play, smooth return, no drag. |
| Evaporative emission control system check | Every 24,000 km | Moderate | Check evaporative emission control system (California models). |
| Engine vacuum synchronization check | Every 12,000 km | Advanced | Check/synchronize engine vacuum. |
| Valve clearance check | Every 12,000 km | Advanced | Check and adjust valve clearance. |
| Clutch operation check | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Check clutch play, engagement, disengagement. |
| Engine oil and filter change | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Change engine oil and oil filter. |
| Tire air pressure check | Every 12,000 km · Every 12 months | Easy | Check tire air pressure when cold. |
| Wheel bearing damage check | Every 12,000 km · Every 12 months | Moderate | Check wheel bearings for damage. |
| Spoke tightness and rim runout check | Every 6,000 km (first at 12,000 km) | Moderate | Check spoke tightness and wheel rim runout. |
| Drive chain lubrication condition check | Every 600 km | Easy | Check drive chain lubrication condition. |
| Drive chain slack check | Every 1,000 km | Easy | Check and adjust drive chain slack. |
| Drive chain wear check | Every 12,000 km | Easy | Check drive chain for wear. |
| Drive chain guide wear check | Every 12,000 km | Easy | Check drive chain guide for wear. |
| Brake operation check | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Check brake effectiveness, play, no drag. |
| Brake fluid level check | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Check front and rear brake fluid level. |
| Brake hose replacement | Every 48 months | Moderate | Replace brake hoses. |
| Rubber parts of brake master cylinder and caliper replacement | Every 48 months | Advanced | Replace rubber seals/dust seals of brake master cylinder and caliper. |
| Brake pad wear check | Every 12,000 km · Every 12 months | Easy | Check brake pad wear. |
| Brake light switch operation check | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Check brake light switch operation. |
| Suspension system check | Every 12,000 km · Every 12 months | Easy | Check front and rear suspension operation. |
| Lubrication of rear suspension | Every 24,000 km | Moderate | Lubricate rear suspension linkage. |
| Steering play check | Every 12,000 km (first at 1,000 km) · Every 12 months | Easy | Check steering play/looseness. |
| Electrical system check | Every 12,000 km · Every 12 months | Easy | Check electrical system operation. |
| Spark plug replacement | Every 12,000 km · Every 24 months | Moderate | Replace spark plugs. |
| Chassis parts lubrication | Every 12,000 km · Every 12 months | Easy | Lubricate chassis parts, pivots, and cables. |
| Bolts, nuts, and fasteners tightness check | Every 12,000 km (first at 1,000 km) | Easy | Check tightness of chassis bolts, nuts, and fasteners. |
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Easy: basic tools, straightforward Easy–Moderate: varies by task — somewhere between the two Moderate: some mechanical know-how helps Advanced: specialized tools/skill, still DIY-doable Expert: significant experience required Professional: dealer or shop recommended
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